1786-TPYS
1786-TPYS
1786-TPYS
3.2 雙行道板式輸送機係統
總裝車間有兩套雙行道板式輸送機係統。本係統由四柱叉式提升機、助推器、回轉舉升臺、傳送機、和接近 開關等設備組成。每套雙行道板式輸送機係統由兩條平板輸送線組成，平行回轉運行，是一種非常復雜的控制技術，在內處於技術的地位。該輸送線可以很大 程度上降低工人的勞動強度，提高生產效率。但相對而言控制係統技術要求就比較大，難度高，設備控制和調試起來非常困難，是控制中的難點和重點，要求控制係 統的各個部分互相緊密配合，不能出現半點差錯。
同時在四柱叉式提升機的控制係統中取一個信號，用來控制吊具從寬推桿積放式懸挂輸送鏈的雙行道板式輸送機上或從雙行道板式輸送機到寬推桿積放式懸挂輸送鏈上之間的緊密銜接，杜絕差錯和故障的出現。並在現場設有自動/手動切換箱，預防生產過程中緊急事故的出現。
3.3 車型吊具識別係統
在油漆車身上料點，操作人員通過錄入計算機將當前吊具號及車的信息輸入到錄入計算機，錄入計算機將吊具號通過以太網傳送至PLC，PLC進行堆棧存儲。
另外錄入計算機將車的信息通過識別係統寫頭寫入載碼體，並通過以太網將吊具號及車的信息傳送至上位機及在錄入計算機內存儲，當錄入完畢後給PLC發出信號。
上位機作出與輸送線相對應的畫面及參數，通過PLC給出的指針及錄入計算機給出的信息進行顯示並與PLC給出的堆棧信息進行比較，上位機根據信息及要求控制出入庫的道岔及停止器。
當上位機出現故障時，操作人員人工控制運行，待上位機正常後從PLC調出堆棧信息恢復顯示。
在庫存入口處的識別係統讀頭讀取載碼體信息通過以太網傳至上位機，上位機根據庫存及車的信息控制入庫區的道岔及停止器。當上位機出現故障時，操作人員人工控制運行，待上位機正常後從PLC調出堆棧信息恢復顯示。
庫區出口處，上位機根據計劃及庫區信息通過以太網控制停止器。當上位機出現故障時，操作人員人工控制運行。
載車吊具入口處，上位機根據識別係統讀頭讀取載碼體信息通過以太網傳至上位機，上位機根據車的信息控制道岔及停止器。當上位機出現故障時，操作人員人工控制運行。
在裝配懸鏈整車下線提升機前一工位處（ST48）設置識別係統讀頭，現場儀表板上線處設置顯示計算機及打印機各一臺，當車通過ST48工位時，讀頭將載碼體信息讀入，並在計算機處顯示。
發動機上線完畢後，通過以太網發一信息計算機。計算機能依次顯示三個車的信息，並能打印當天的產量及參數。
3.4 吊具儲存區
總裝車間吊具存儲區分空吊具存儲區和油漆車身吊具存儲區。其中油漆車身吊具存儲區由九條寬推桿積放式懸挂輸送鏈係統組成，用來存儲不同的車型和同種車型的不同顏色的車身的吊具。
控制係統需要區分吊具的類型的類型，在吊具進入存儲區和出存儲區時需要鑒別吊具的類型，並與已經輸入的信息進行比較，作出吊具應該進入哪一條懸挂輸送線存儲區，或者哪種吊具從懸挂輸送線存儲區出去。
在空吊具存儲區前有一個壞吊具識別和檢修區，把需要檢修的吊具送入檢修區，進行維修，正常的空吊具進入吊具存儲區。
1494G-NX2 Industrial Grade Safety Switch
1492-CABLE001X Digital Cable Wiring System
20G11GD011AA0NNNNN PowerFlex 755 AC Drive
20BD248A3ANNAND1 PowerFlex 700 248 A 200 Hp AC Drive
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20BP292N0NNNNNC0 PowerFlex 700 292 A 160 kW. AC Drive
100-D115EZJ11 115 A MCS Contactor
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193-T1BC21 17.5-21.5 A Bimetallic Overload Relay
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103S-DTD2-DC25B-R 18 - 25 A MCS Starter & Circuit Breaker
194L-A25-7253 Control and Load Switch
2711-B6C14 PV600 COLOR KEY&TOUCH, MBUS & RS232 PRINT WITH MODBUS COMMUNICATIONS & RS-232 PRINTER PORT
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193-EC3AB E3 Plus 1-5 A Overload Relay
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1492-N40Y END BARRIER FOR TERMINAL BLOCK
1395-117444 POLE PARTS,BUL-1370AR,600HP
112-C12FBE1D-6P Fusible Disconnect Combination Starter
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140U-I3C3-D12-S 125 A Molded Case Circuit-Breaker
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153H-B97ABD-47 NEMA Controller w/Circuit Breaker
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100-K12ZQ400M IEC 12 A Contactor
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140U-H6C3-C25-F H frame molded case circuit-breaker
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22B-D4P0C104 PowerFlex 40 1.5 kW (2 Hp) AC Drive
50.75 RSF Elektronik Scale MSA 370.14 ML 1140 MM
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103H-BFBD2-DC10X-6P-A20 IEC Enclosed Combination Motor Controlle
2364-SPE63A CNTRL FUSE: 10KVA XFMR,575VAC,N CUR CODE
9356-STD2300U1 UPGRADE: IN-SUPT: RSSQL STAND.150 TAG TO 1500 TAG
ALLEN BRADLEY ANALOG INPUT MODULE 1771-IFE C
1201-HCS1 CopyCat Programmer HIM
140DDI84100 FACTORY Modicon DC IN 140-DDI-841-00
1485AS-T1M5 DEVICE NET TERMINATOR
1492-FB2M30-L 2 POLE FUSE MIDGET ILL
1791D-N4CV2X CompactBlock 6 Analog Comb Base Block
171047A ENCODER CABLE WITH CONNECTOR
ALLEN BRADLEY 1783-MS10T
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Allen Bradley 1492-IFM20F Interface Module Ser. A Rev.A
1494F-S1-NP Disconnect Switch Handle
1746-IA16 AC INPUT MODULE FOR PROGRAMMABLE CONTROLLER
1747-UICC13 SLC Cable
ALLENBRADLEY1794-0A8IOUTPUTMODULE17940A8I
8720SM-030S4JAS2 30 KW/63.1 AMP, 750VDC, AC MOTOR WITH SRM60 ENC.
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190E-BND2-CB16B 1 - 1.6 A 190E Eco Starter with CB
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150-F251FCDB-8L-20E 150 Motor Controller
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1492-ACAB005EE69 Analog Cable Wiring System
140M-F-DC10X-RN Enclosed IEC Motor Protection
2361-SPE01A CTRL FUSES: R-T CODES,575VAC/20KVA XFRM
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1758-RTU202 DataSite 1758-RTU202 B
20G1ABE460AN0NNNNN PowerFlex 755
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1756-CNB ControlLogix Communication Module
1497D-A18-M11-0-4 1EN PURPOSE TRANSFORMER
109-CBKC0-E1D-2 IEC Enclosed Non-Reversing Starter
1495-N18 KIT,AUX CONTACT FOR CIRCUIT BREAKER
100-VAWG18-R16 Wire
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1494F-DX200-NP No Pack 200 A Disconnect Switch
100S-C23D23C 23 A MCS Safety Contactor
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194R-HF-400-3D HARDWARE BAG
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2090-XXNPMP-8S09 MP-Series 9 m Length Power Cable
107S-ATT3-CB40C 2.5 - 4 A Reversing Starter & Breaker
1336-BR-SP8A RECT,BRIDGE (CB),1336SFTE,575V,300-800HP
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194L-E25-1753-6N Control and Load Switch
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140U-DEMO2 Molded Case Circuit-Breaker
20BD034A3AYYACD0 PowerFlex 700 34 A 25 Hp AC Drive
190S-CND2-CC16R-KY-V 10 - 16 A 190S Compact Comb Starter w/CB
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1326AB-B410G-M2L MOTOR,SERVO,460V,2.7NM,5000RPM,MULTI,IP67
20G14TF370JN0NNNNN PowerFlex 755
1492-CABLE012C Digital Cable Wiring System
100-C60DJ00 60 A 100-C contactor
2300-SPJ01A MOVS:230VAC
1494G-BF3J6 NEMA 30A Enclosed Disconnect
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194L-E32-1753 Control And Load Switch
152B-F201FBD-51 Controller w/Fusible Disc & IC
1756-A13 13 SLOT CONTROLLOGIX CHASSIS
1494C-DH611-A3-E 100A Cable Operated Disconnect Kit
190E-CND2-DC10C-KY 6.3 - 10 A 190E Eco Starter with CB
20BD325N3ANNNNC0 PowerFlex 700 325 A 250 Hp AC Drive
20DD2P1A3EYNANANL PowerFlex 700S 2.1 A 1 Hp AC Drive
105-C23FBE1E-6P Reversing Starter
9323-PI300D A.I SERIES PLC-5/250 OFFLINE/ONLINE PROGRAMMING SP: 11/01/06
1201-HAB For HIM Cradle NEMA 1 Blank Cover
100-D140D00 MCS Contactor
20BB2P2A3AYYBNB0 PowerFlex 700 2.2 A 0.5 Hp AC Drive
1492-CABLE190Y Digital Cable Wiring System
Allen Bradley 1771-IFE/C Analog Input Module 12 bit
103T-DTD4-RB63B-E1D-KN-TE IEC Combination Starter
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190S-DNZJ2-JB63C-S11 4 - 6.3 A 190S Compact Comb Starter w/CB
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194E-FA32-PD10 Load Switch
豫公安備 41010502000017號