1760-L18NWN-EX
1760-L18NWN-EX
1760-L18NWN-EX
寶鋼二期燒結工程主排風機設備1991年投入運行。主排風係統由2臺21000m3 /min風量，1 7 . 6 4 k Pa (1800mmWG)靜壓差的雙入離心式風機機組組成，主拖動電機為 2×7800kW，10kV無刷勵磁同步電動機，2臺電機共用一套3.4MVA變頻軟起動裝置起動。該裝置1991年投產以來，故障較多，啟動成功率低。其主要原因是裝置設計容量偏小，係統老化，參數漂移。隨著寶鋼生產節奏的進一步加快，對燒結礦生產的要求越來越高，為確保燒結生產的穩定運行，基於2DL主排風機起動裝置及勵磁裝置的實際現狀，對其進行整體改造的確勢在必行。
二、改造範圍簡述
本改造項目不涉及主排風機本體及油泵、風門等輔機設備。對目前使用狀況尚好的為輔機及輔助設備供電、控制服務的MCC櫃以及關聯二燒結主控制係統的遠程I/O櫃予以保留利用。
對於10kV的高壓開關，保留，能源部設置的輔助繼電器、原有中繼端子櫃也予以保留。
高壓變頻裝置、勵磁櫃、操作控櫃擬引進設備，對其進行整體更換。與變頻裝置配套的輸入、輸出變壓器則由外商提供詳細技術參數及制造要求，由寶鋼方面擇優從內制造廠訂貨，變壓器採用油浸式變壓器。
考慮到本改造項目新上一套主排風機起動裝置及勵磁係統，而且在新係統安裝調試好以前，老係統還要能運行使用，要求新係統電機空載或帶風機負荷調試只能利用2DL年修的七天左右時間完成。當新係統調試過程中出現問題，不能如期接班時，還需老係統作為後備，維持2DL的正常生產。
新起動係統10kV運行總線的兩路旁路開關到二臺同步電動機的饋電，接至老係統運行總線下的兩路旁路開關，主排風機室電動機那段電纜仍用舊有電纜。新老係統試車或運行需重接高壓櫃的高壓電纜進行相互切換。
原有老係統的勵磁櫃、操作控盤拆除後，不再恢復。而新裝的本次引進係統之勵磁櫃及操作、控制、視盤將要兼顧新老係統，這部分設備做成與新老係統兼容且具雙向切換功能。
裝置特點
本高壓變頻器作為軟起動器可以連續起動，起動時間小於200秒，起動電流不超過電機的額定電流。該產品特點為：
可靠性高。該產品採用6500V,1500A 的高壓SGCT器件，器件數量少，耐壓及電流裕量大，變頻電流小，器件開關損耗少，設備可靠。
輸入波形好。變頻整流器採用多脈衝形式(18脈衝)，總體諧波畸變THD小於 5%，直接滿足IEEE519-1992及標的諧波標準。
輸出波形好。無需增加任何選項， PWM電流型變頻器直接輸出完正弦波形，不存在轉矩脈動，無潛在共振問題。逆變時無dv/dt及di/dt的產生，諧波畸變THD小於5%，連接變頻器及電機之間的距離可長達15km。
起動性能好。PowerFlex7000採用直接矢量控制技術，本方案選用無編碼器的矢量控制，轉子的位置可直接檢測，起動力矩為95%額定起動轉矩。
使用簡單。人機接口為大屏幕液晶顯示操作員終端。變頻器的狀態，輸入輸出變量，自診斷結果，故障報等信息均可顯示在屏幕上。
維護方便。高集成度的SGCT器件及 PowerCage機架的使用提高了係統模塊化程度，從而保證了功率模塊的更換時間小於5分鐘。
140U-R16RP3-E15 Rating Plug Circuit-Breaker Accessory
ALLEN BRADLEY 1769-OF2 SER B REV 2 TWO CHANNEL ANALOG OUTPUT MODULE COMPACT I/O
152H-F135FHD-46-1-6P Controller w/Fusible Disconn
AMCI Kamco PLS/DIE Controller Control KPD CONT 12 KPD CONT XO
153B-F135FADB-47-1-3-8L Controller w/Circ. Breaker&IC
1492-M7X12V121-130 Wiring System 7mm x 12mm 108 Mkrs/Crd
AMD FX-8120 Zambezi Eight Core 3.1GHz Office Desktop PC 8GB 500G DVDRW
1794-STRT1FR FLEXLOGIX STARTER KIT FRENCH
1792D-16BVT0CD MAXUM 16 IN WITH POINT LEVEL DIAGNOSTICS
1401-N71 Fuse Clip Kit
191E-ANJ3-JA63C-R11-V 191E Reversing EcoStarter w/CB
156-B50CB1 50 A Contactor
1799-DSCCON D-SUB(50) I/O MATING CONNECTOR (CRIMP)
190S-END3-FC32C-KN-R10-V 23 - 32 A 190S Compact Comb Starter w/CB
1492-MCS7X10V1-END Wiring System 7mm x 10mm 64 Mkrs/Crd
20AD022A3NYNACC0 PowerFlex 70 22 A 15 Hp AC Drive
1790-0W8X LDX I/O, 24VDC, 8 RELAY OUT EXPANSION , D-SHELL
20BC125A3ANNAEC1 PowerFlex 700 125 A 55 kW AC Drive
152H-C60FCD-47-1-4R-6P Controller with fusible discon
191E-ANKD3-CB25C 191E Reversing EcoStarter w/CB
21BD034ACAYNAEC1NNNN-HD-B0-C5-E9-J4-L1-L2-M3-N1-N3-P1-S51-S6 PowerFlex 700 Packaged Drive Bulletin 2
20BB052A0AYNBNB0 PowerFlex 700 52 A 20 Hp AC Drive
20BE062A0ANNANB0 PowerFlex 700 62 A 60 Hp AC Drive
9357-CNETL3 RSNETWORX FOR CONTROLNET
194R-KJ200P3E IEC DISCONNECT, 200A, ENCL. K
Allen Bradley 2803-VIM1 Vision Input Module
1492-JD3RB121 600-600V Resistor Terminal Block
20BC015A0AYNADB0 PowerFlex 700 15.4 A 7.5 kW AC Drive
1585BX-M8UB-10 Ethernet Media Variant 1, Cordset
D1785-6.5.14 CONTROLNET PLC5 PROG. CONT. USER MANUAL
Allen Bradley 2711P-T6C8D /A & 2711P-RN8 2711PT6C8D Panelview Plus 600
140U-J2D3-D15-QD J frame molded case circuit-breaker
2090-CPWM7DF-08AF04 4 m Length SpeedTec Pwr and Brake Cable
9515-RSAAMSDKS SUPT RENEWAL CONTRACT FOR 9515RSAAMSDKENE RSMACC AUTO ASSET MANAGEMENT (3RD-PARTY SDK) SOFTWARE
1492-CABLE040Y Digital Cable Wiring System
153H-B360JBD-56 NEMA Controller w/Circuit Breaker
109-C09ADD1C-1-7 Non-Reversing Starter
107T-ATD3-RB40C-D1C Rev. Combination Starter
MPL-A520K-MK24AA MOTOR,SERVO,10.7 NM,4000RPM,MULTI,230V,BRK,13.9KG
190E-KMNZJ2-CB40S-D 2.5 - 4 A 190E Eco Starter with CB
21AD065GJAYNAHC0NNNN-ND-B0-C1-P6-S1-S9-S10-S13-S16 PowerFlex 70 Packaged Drive
20AB6P8A0AYYNNC0 PowerFlex 70 6.8 A 2 Hp AC Drive
190E-BND2-CB16B 1 - 1.6 A 190E Eco Starter with CB
ALLEN BRADLEY PANEL VIEW 1000E
20BC260A3AYNANC1 PowerFlex 700 260 A 132 kW AC Drive
20AC030A3AYNADC0 PowerFlex 70 30 A 15 kW AC Drive
22A-D8P7N104 PowerFlex 4 3.7 kW (5 Hp) AC Drive
20DK502N0NNNBCANE PowerFlex 700S 502 A 500 Hp AC Drive
190E-AND2-CB63C-KY-R 4 - 6.3 A 190E Eco Starter with CB
1764-MM2 MICROLOGIX 1500 16K MEMORY MODULE
140UE-J2F3-D10 IEC MoldedCase Circuit Breaker
1761-L16BWB MicroLogix 1000 16 Point Controller
ALLEN BRADLEY A-B PANEL INTERFACE MODULE BOARD CARD 7300-UPI1 634488A-90
20AC5P0C3AYNNEC0 PowerFlex 70 5 A at 2.2 kW 20A AC drive
9358-PBNTK03ENE RSBATCH NT FOR PROCESSLOGIX BACK-UP KEY 03 UNITS
1490-N5 ROSTONE HUB ASSY 1.5 in.
1282-SNB-28R NEMA Part Winding Pump Panel,DS
190S-FNT3-FC32C 23 - 32 A 190S Compact Comb Starter w/CB
Allen Bradley 1756-IB16/A F/W Rev 2.5 DC Input Module 16 pt 24 VDC
140U-H3C3-C25-MT H frame molded case circuit-breaker
1233-BNBD-38 NEMA Size 1 Pump Panel,Slim line,CB Type
1585J-M8UBJM-5 RJ45 Ethernet Media
22-RF010-AL PowerFlex EMC Filter Kit
Allen Bradley Dataliner 2706-A41J ""
150-B97NCDB-8L 150 Motor Controller
150-B1000ABD-6P 150 Motor Controller
1102C-PK4H REPLACEMENT COIL ASSY FORVACUUM CONTACTR
20AC5P0C3AYNADC0 PowerFlex 70 5 A 2.2 kW AC Drive
1492-N16GY END BARRIER FOR TERMINAL BLOCK
112-C09ABDD1C-1 Fusible Disconnect Combination Starter
1494V-C251 1494V Circuit Breaker Kit
156-B50ABN 50 A Contactor
Allen Bradley 1762-L40BWAR Micrologix 1200 1762L40BWAR
1492-SP1C040-N SUPP. PROTECTOR MINI CIRCUIT BREAKER
1492-MR8X12H1-10 Wiring System 8mm x12mm 84 Mkrs/Crd
1745-PCC SLC 100/150 PC Interface Converter
20DE590N0NNNBCANE PowerFlex 700S 590 A 600 Hp AC Drive
153H-F201FBDB-51-1F-5R-6PX-8L-20E-HC3 Controller w/Circuit Breaker
20BR248F0QNNANC0 PowerFlex 700 248 A 200 Hp.. AC Drive
190E-AND2-CB25D-KY 1.6 - 2.5 A 190E Eco Starter with CB
190S-DNDJ2-CB16C-R10 1 - 1.6 A 190S Compact Comb Starter w/CB
1494V-RB4 ROD,CONNECTING
6182H-10TRH4B VVCE 1000, TOUCH STD, MEM, ENET, AC INCL RS232, ETHERNET, USB, 128MB RAM, 128MB FLASH
9371-RSWD1R SUPT REINSTATEMENT CONTRACT FOR 9371RSWD1 RSWIRE DESIGNER JIC STANDALONE PROFESSIONAL PACK
1492-JD4-Y TERMINAL BLOCK
1492-ACAB050BB69 Analog Cable Wiring System
150-B135NCD-8B 150 Motor Controller
1757-PFBEXP002 PROFIBUS INTERFACE MODULE EXPANSION FROM 1 TO 2 MAX
150-F85FBD-6P 150 Motor Controller
20DD156A3EYNADASE PowerFlex 700S 156 A 125 Hp AC Drive
1492-MR8X12V1-50 Wiring System 8mm x12mm 84 Mkrs/Crd
152H-C201FBD-52-3-4R-6P Controller w/Fusible Disconn
150-B135NCDP 150 Motor Controller
1492-CAB010T62 Digital Cable Wiring System
1492-CABLE015TBCH Digital Cable Wiring System
2364-SPK04A POWER SUPPLY +15V -15V 1.6A
1585D-M4TBDM-80 DEVICENET LONG LENGTH
1233X-ENA-A2M-3-4R-6P-47-90 NEMA Pump Panel,Extra space,Cype
Allen Bradley Block 16 PT PLC I/O Module 1791-OA16 120 VAC 6958
190E-AND2-CB63C-F20 4 - 6.3 A 190E Eco Starter with CB
190S-CNN2-CC16C 10 - 16 A 190S Compact Comb Starter w/CB
100-C09D01 IEC Contactor
104-C37ZD22 37 A Reversing Contactor
20CC300A0ANNBNA0 PowerFlex 700H 300 A At 160 KW AC Drive
103S-GWD2-F5X-KN 32 - 45 A MCS Starter & Circuit Breaker
2090-CFBM6DD-CCAA03 TL-Series 3 m Length Feedback Cable
ALLEN BRADLEY 1746-OW16 AND IA16 OUTOUT AND INPUT MODULES SLC 500 n
100S-C2304C 23 A MCS Safety Contactor
150-F84 SMC Flex Accessory
ALLEN-BRADLEY 160-BA03NPS1 1HP 460VAC CONTROL
104-C16KG22 16 A Reversing Contactor
AMD Phenom II X4 965 CPUBIOSTAR CrossFireX SATA6 USB3 Motherboard8G?B DDR3 RAM
1492-M3X12C Wiring System 3mm x 12mm 120 Mkrs/Crd
22C-B024H103 PowerFlex 400 5.5 kW (7.5 Hp) AC Drive
152H-F135FBD-50-6P-20C Controller w/Fusible Disconn
Allen Bradley 1762-L40BWAR Micrologix 1200 1762L40BWAR Ser.C Rev.H
Allen Bradley SLC500 CPU w/ 13 Slot holder w/ 4 input modules 4 output modules
103S-CTD3-DC16R-R 10 - 16 A MCS Starter & Circuit Breaker
20AD040A3AYNANC0 PowerFlex 70 40 A At 30 Hp AC Drive
1492-L3 2.5 square mm Standard Terminal Block
20BD040A0AYNAEB0 PowerFlex 700 40 A 30 Hp AC Drive
100-C60DD00 60 A 100-C contactor
20BD052A0NYNACC1 PowerFlex 700 52 A 40 Hp AC Drive
ALLEN-BRADLEY 77135-166-51 Mounting Kit 6pcs NIB
1494V-DH666-A-D-E-FF 60A Variable-Depth Disconnect Kit
20DR156A3ENNA1DNK PowerFlex 700S 156 A 125 Hp AC Drive
100-C09D10-16 CONTACTOR,NON-REVERSING 600V MAX 9 A MAX
Allen Bradley VersaView 1700P Interface Panel Catalog6181P-17NPXPH!
103T-ETD2-RC16CC-C1B-R-TE Combination Starter
1799-COV32 Embedded I/O Plastic Cover
103S-D2-CC10C-KY 6.3 - 10 A MCS Starter & Circuit Breaker
112-C09ABJD1D-7 Fusible Disonnect Combination Starter
140U-H-MTL3A Terminal Lug
1492-ACABLE055UD Analog Cable Wiring System
Allen-Bradley 1778-AC
1497-A-BASX-0-N Control Circuit Transformer
1485P-P1D5-RR4 SPLITTER DC MICRO
22944 In box Weed Instrument 6C14 Elec. Interface Module
1492-M8X5H41-50 1492-M8x5 marker card Wiring System
100-C12UD10 12 A 100-C contactor
190S-ENEJ3-FC16C 10 - 16 A 190S Compact Comb Starter w/CB
ALLEN BRADLEY 1746-NO4I ANALOG OUTPUT MODULE 1746NO4I 1746-N04I
100-K05ZJ200 IEC 5 A Contactor
156-B20CB3 20 A Three-Phase Solid State Contactor
AC-DC Power Module Supply Isolation Input: AC90-240V Output: 5V 700mA
2711P-K7C15B2 PV PLUS 700, KEYPAD, CNET, AC PS, EXT MEM INCL RS232, ETHERNET, USB
9357-ENETL3R SUPT REINSTATEMENT CONTRACT FOR 9357ENETL3 RSNETWORX FOR ETHERNET/IP SOFTWARE
1336E-AFA4C ASSY,ENCL,STRETCH,NEMA41-10HP,500-575V
2098-IPD-010-DN DRIVE, 5A/15A, ULTRA5000, DEVICENET
140M-F8E-C16-XC MOTOR PROTECTION CIRCUIT BREAKER
9351-HPUSR SUPT REINSTATEMENT CONTRACT FOR 9351HPUS INTERCHANGE FOR HP-UX SOFTWARE
2711P-B10B2 PV PLUS 1000, KEY/TOUCH, ENET, AC PS, EXT MEM INCL RS232, ETHERNET, USB
1492-M6X12H21-30 Wiring System 6mm x 12mm 120 Mkrs/Crd
9351-HPUSS SUPT RENEWAL CONTRACT FOR 9351HPUS INTERCHANGE FOR HP-UX SOFTWARE
Allen Bradley 1756-OB16I Output Module
ALLEN-BRADLEY 2711-B5A2 Panelview 550 Series F WOW
103S-DSKF2-CC25C 18 - 25 A MCS Starter & Circuit Breaker
1492-50X Pwr Blk,Feed-Through/Splicer,3-Pole,115A
20DD011A5EYNANCEL 11 A 7.5 Hp AC Drive
1794-IE8XT FLEX ANALOG 1794-IE8XT B
Allen Bradley 1771-OAD/C AC OUTPUT MODULE 10-138 VAC
ALLEN BRADLEY INPUT MODULE 1746-NI4
1494C-DJ606-A4-B-D 600A Cable Operated Disconnect Kit
180621-Q01 KIT, AMMETER, 0-800 AMPS
20AC043A0AYNANC0 PowerFlex 70 43 A At 22 KW AC Drive
1492-IFM20F-F240-2 F-F240-2 INTERFACE MODULE
20BD125A0AYNANC0 PowerFlex 700 125 A At 100 Hp AC Drive
20BD180A3ANNACC1 PowerFlex 700 180 A 150 Hp AC Drive
20B-ENC-3 PowerFlex 700 Encoder Interface Kit
20AB4P2A0AYNNNC1 PowerFlex 70 4.2 A 1 Hp AC Drive
1492-ACABLE070Z Analog Cable Wiring System
1000-10EHJLXXXXXXXXX Motor Circuit Protector
153H-F361FBDD-57 Controller w/Circuit Breaker
Allen-Bradley 1772-ME16
ALLEN BRADLEY OUTPUT MODULE 1771-OYC SER.B
ALLEN BRADLEY AC INPUT MODULE 1771-IA NIB
20DH590N0NNNBNANE PowerFlex 700S 590 A 315 kW AC Drive
20BB2P2A3AYNBNC0 PowerFlex 700 2.2 A 0.5 Hp AC Drive
1336-FEET-SP5A KIT,MOUNTING FEET,1336STG,FRAME A3
194R-25-NF For Use with 25 A NFC Rotary DS Fuse
2090-CPBM7DF-10AF20 MP-Series 20 m Length Cable
194R-C30-1753-PYR2 Fused Disconnect Switch
194E-E315-1753 IEC Load Switch 315A Encl.
Allen-Bradley 1747-FC
1485F-P6N5-A DNET RECEPTACLE THICK
20BD077A0ANNAND0 PowerFlex 700 77 A At 60 Hp AC Drive
20DC920N3ENNBNCNL PowerFlex 700S 920 A 500 kW AC Drive
20DB4P2A3EYNANCNL PowerFlex 700S 4.2 A 1 Hp AC Drive
150-B240NCR 150 Motor Controller
20AD4C3AYNANG0 PowerFlex 70 3.4 A 2 Hp AC Drive
1321-3RA2-A 1321 Power Component 2 A Line Reactor
190S-ANDJ2-CB25S-KN 190S Compact Comb Starter w/CB
1492-L3-G 2.5 square mm Standard Terminal Block
152H-F480FBD-58-1-4R-6P Controller w/Fusible Disconn
1771-WHFB 1771 Field Wiring Arm
ALLEN BRADLEY 1771OYL OUTPUT MODULE REED RELAY CONTACT
D1764-UM001AUSP MICROLOGIX 1500 PROG. CONTROLLER USER MANUAL
100S-C16D404BC 16 A MCS Safety Contactor
豫公安備 41010502000017號