1746-IM4
1746-IM4
1746-IM4
一、係統概述
汽車制造廠的輸送線和裝配線是一個非常復雜的控制係統，它需要控制道岔、停止器、捉器、隔離開關、 急停開關、接近開關、光電開關、傳送機、張緊器、提升機、舉升臺等許多執行機構。奇瑞公司二期工程總裝車間採用兩條裝配線、四種車型混線生產，自動化程度 很高，控制係統復雜。整個控制係統分控制室和四個遠程控制站，組成一個全廠工業局域網，遠程控制櫃PLC通過以太網將自己所控制的區域的生產情況傳送 至控制室的計算機係統。
二、係統選型及特點
PLC（可編程邏輯控制器）作為在復雜控制係統中替代電磁繼電器順序控制而出現，從它誕生起，就具有良好的發展的前景和廣闊的前途。隨著總線控制和網絡的出現和應用，PLC如虎添翼，不斷向各個行業滲透。現在，在工業上幾乎每個行業都可以看到PLC的身影。
公司根據自動化控制人員在產品實際應用上的經驗和總結，在認真分析上的控制係統公司的產品的基礎上，以及鑒於一期工程採用羅克韋爾自動化公司A-B品牌的PLC產品的良好運行狀況，所以二期工程仍採用了A-B品牌的PLC，來控制整個車間的生產情況。
作為羅克韋爾自動化公司旗下擁有歷史的品牌，A-B品牌PLC在工業界享有盛名。PLC-5係列PLC作為A-B品牌家族中成熟的產品，擁有許多功能模塊，可以實現多種復雜的控制係統。
此外，羅克韋爾自動化公司的軟件眾多，功能強大，對A-B的產品有廣泛的支持。有RSLogix 5、RSLogix 500、RSLogix 5000、SLC 500-A.I.係列編程軟件，控制網組態軟件RSNetWork等一係列梯形圖編程軟件包，為羅克韋爾自動化公司的產品提供了可靠的通訊能力、強大的編 程功能和的診斷能力和控能力，以及運行控制功能。
經過深思熟慮，終們確定了羅克韋爾自動化公司的PLC-5可編程序控制器、RSLogix 5編程軟件、RSNetWork控制網組態軟件以及RSView控軟件組成的自控係統，來控制總裝車間整個生產裝配線，實現各項功能，滿足整個車間對自 動化控制係統的要求。此外，奇瑞公司二期工程的焊裝輸送線和涂裝輸送線也採用了羅克韋爾自動化公司的A-B品牌PLC。
們選擇的PLC-5/40E CPU，內存容量大，數據處理能力強，網絡功能強大，帶有以太網網口，不需要額外的以太網通訊模塊。PLC-5/40E CPU使用鑰匙開關改變處理器的操作模式：
RUN（運行）— 在運行模式下，用戶不能創建或刪除程序文件，創建或刪除數據文件，或通過編程軟件改變操作模式。
PROG（編程）— 在編程模式時，用軟件編程不能改變操作模式
REM（遠程）— 通過編程軟件，在遠程編程、遠程測試、遠程運行模式之間改變。RSLogix 5編程軟件具有可靠的通訊能力、強大的編程功能和的診斷能力和控能力，以及運行控制功能：
診斷和故障查找工具
可靠的通訊功能
統一的項目視圖
靈活的梯形圖邏輯
符號編程
可選的梯形圖視圖
容易的通信組態
利用RSLogix 5梯形邏輯編程軟件，可以優化係統性能，節省項目開發時間，提高生產率。上位機控軟件RSView32是羅克韋爾自動化公司推出的組態軟件平臺，它使用方便，可以構造靈活的界面和強大的功能，用RSView32組態軟件能開發出較強的組合畫面：
快速靈活的畫面切換
靈活有效的報方式
強大的功能和簡單直觀的操作方式
靈活實用的設置功能
實用的管理功能
利用上位機控軟件RSView32，坐在控制室，就可以控現在的機械化設備，對現場的生產情況一目了然。
2364-SPD02A RGU BURDEN RESISTORS: J CODE,575V AC
100-K05ZS10 IEC 5 A Contactor
9701-VWSTPENE RSVIEW STUDIO WITH PROCESS EXTENSIONS
IN BOX EMS GWY-01-TCP-01 GATEWAY INTERFACE MODULE SUBNET 16 TCP/IP ESCORT
1102C-PK4A REPLACEMENT COIL ASSY FORVACUUM CONTACTR
9301-2SE250DEU3R RSVIEW32 WORKS 300-100K UPGRADE OUT-SUPT (DE)
1485P-DRR5 DevicePort - DeviceBox - T-ports
6310-MSR 6310-MS SOFTWARE SUPPORT REINSTATEMENT
ALLEN BRADLEY VERSIEW 1500M OPERATOR INTERFACE TOUCH PANEL 6186-M15AL SER B
104-3ZE22 43 A Reversing Contactor
D1771-6.5.80 HIGH RESOLUTION THERMOCOUPLE/MILLVOLT MOD MNL
ALLEN BRADLEY 1771-0AD OUTPUT MODULE 12 TO 120V AC
191E-ANEJ3-CC10X 191E Reversing EcoStarter w/CB
100-K12VC10 IEC 12 A Contactor
1497A-A7-M7-1-N CONTROL POWER TRANSFORMER
140M-C-SNB Shunt Release Module
ASB231 ASB231501 Modicon Input Module AS-B231-501
allen-bradley input module 1746-ITB16 SLC500
140U-H3C3-C80-F H frame molded case circuit-breaker
ALLEN BRADLEY AB 2711-T5A15L1 PANELVIEW 550 CONTROLNET
1485C-P18M5-C DeviceNet Physical Media
152H-F625JBD-61-3B-4G-4R-6PX-BP-HC3 Controller w/Fusible Disconn
1585D-M4UBJM-1 Ethernet Media M12, Patchcord
153H-C85XBD-47 SMC-3 ENCLOSED COMBINATION 85A
20BD125GJANNAND0 PowerFlex 700 125 A 100 Hp AC Drive
20AC072A0CYNANG0 72 A 37 kW AC Drive
20AC2P1C0AYNNNC0 PowerFlex 70 2.1 A 0.75 kW AC Drive
2098-IPD-HV220 HIGH VOLTAGE DRIVE, 47A/94A, ULTRA5000
ALLEN BRADLEY 1778-AR USPP 1778AR
ALLEN BRADLEY 1771-0Q16 A 24V OUTPUT MODULE 17710Q16A
152H-F60FCD-47-3-6P Controller w/Fusible Disconn
ALLEN-BRADLEY 2711P-RSACDIN 2711PRSACDIN AC POWER SUPPLY FOR USE WITH 2711P/6182
9326-AD10APENE APPLICATION MANAGEMENT ADD-ON 10 USER
1485C-P1-C600 DEVICENET THIN CABLE
103H-FFHD2-FC32X IEC Enclosed Combination Motor Controlle
20AB054C0AYNANC0 PowerFlex 70 54 A 20 Hp AC Drive
Allen Bradley 2711-NM3 NIB EEPROM MEMORY CHIP SET
2090-CFBM7DF-CEAA60 60 m Length SpeedTec std Feedback Cable
100-C60A00 IEC 60 A 100-C contactor
1492-CABLE200Z Digital Cable Wiring System
20DD8P0A3EYNA6CBL PowerFlex 700S 8 A 5 Hp AC Drive
Allen Bradley 1746-OBP16 SLC500 output module 20.4-26.4VDC
Allen-Bradley 1764-LRP
Allen-Bradley SLC 500 Output Module 1746-0W16
2711-K10C3X ALLEN BRADLEY
Allen Bradley 2711P-RDK10C /A 2711PRDK10C PANELVIEW PLUS 1000
Allen Bradley Limit Switch Spring Actuator 802 PBSJ202
1492-MS6X9H1-END Wiring System 6mm x 9mm 80 Mkrs/Crd
21G1ABC750JN0NNNNN-LD-L1-P3-P11 PowerFlex 755 Packaged Drive
1000TR-CT12-0251R TRANE 12A STARTER ASSY
194E-E40-1753-6G IEC Load Switch 40A Encl.
20G11FC8P7JA0NNNNN PowerFlex 755 AC Drive
160-DM-SF1 24VDC I/F MOD ANALOG SIGNAL FOLLOWER
1492-ACABLE060XD Analog Cable Wiring System
21T-179615-903-5LA LiquiFlo 2.0 Carrier Corp 460 A AC Drive
1494F-D200-NP No Pack 200 A Disconnect Switch
20AB015C0AYYANC0 PowerFlex 70 15.3 A 5 Hp AC Drive
Allen Bradley 24 VDC Sink Input Module Catalog1734-IB4
1494C-DJX633-A3 30A Cable Operated Disconnect Kit
Allen Bradley 1492-IFM20F-F1?20-2 /A Digital Interface Module IFM READ WARRANTY
20F14NC260AA0NNNNN PowerFlex 753 AC Drive
2090-CPBM7DF-14AF04 MP-Series 4 m Length Pwr and Brake Cable
103S-DWKP2-CC20C MCS Starter & Circuit Breaker
194E-FA32E-PD10-NP Load Switch
103S-AWD4-CC10DN-KY-TE 6.3 - 10 A MCS Starter & Circuit Breaker
190S-BND2-DC10C-R 190S Compact Comb Starter w/CB
Allen-Bradley 1794-OB16
1667-CAB015B PANELCONNECT 40 PIN DIG.OPT MOD CBL 1.5M
6001-G1DBS SUPT RENEWAL CONTRACT FOR 6001G1DB NET SOFTWARE FOR DATA HIGHWAY OR DATA HIGHWAY PLUS NETWORKS
ALLEN BRADLEY 1794OW8 OUTPUT MODULE 8POINT RELAY ISOLATED FLEX I/O SER. A
1494G-CF3H6-412 NEMA 60A Enclosed Disconnect
21AD034ACAYNALC0NNNN-HD-B0-C1-L1-P3-S1-S9-S10-S13-S18 PowerFlex 70 Packaged Drive
1794-OM8 220V AC OUTPUT MOD, 8 PT.
Allen Bradley Input Module 1756-IF16
20DD156A3NYNACANE PowerFlex 700S 156 A 125 Hp AC Drive
20BD535A3ANNNED0 PowerFlex 700 535 A 450 Hp AC Drive
140M-D8E-B25-KY-XC MOTOR PROTECTION CIRCUIT BREAKER
1494G-BF3R6 NEMA 30A Enclosed Disconnect
ALLEN BRADLEY POWERTAP THICK DEVICENET 24VDC 1485T-P2T5-T5
100S-C85T14C 85 A MCS Safety Contactor
109-C16ABE1D-6P-7 Non-Reversing Starter
140-CMN-9000-XM MOTOR PROTECTION CIRCUIT BREAKER
Allen-Bradley 2711-B5A1
20AC037A3AYYANG0 PowerFlex 70 37 A at 18.5 kW AC Drive
15 Thomas Betts 3/4 Chase Nipple Use w/ Conduit Coupling or Locknut
109-C23NLJOV IEC STRTNON REVERSING NON COMBINATION
100-K05ZJ400M IEC 5 A Contactor
1784-PCM5 PLC-5/PCMCIA COMMUNICATION CABLE 10 FT/3.16 M (9-PIN D-SHELL) WITH 1784-CP7 ADAPTER
22A-D6P0H204 PowerFlex 4 2.2 kW (3 Hp) AC Drive
1395-FRN213 KIT,PRGRMD IC,V2.13,DL ADAPTER,KONE,1395
100-ETA3 Timing Module
1492-ACABLE200A Analog Cable Wiring System
Allen-Bradley 1784-CP6
112-C23ABE1D-6P-901 Fusible Disconnect Combination Starter
ALLEN BRADLEY 1771IBN INPUT MODULE HIGH TRUE 32POIN
1233-BNB-A2C-6P-35 NEMA Size 1 Pump Panel,Slim line,CB Type
1494C-DJ233-A3-B1 30A Cable Operated Disconnect Kit
150-B360NBD-8L 150 Motor Controller
1492-CABLE015P Digital Cable Wiring System
103S-ATD2-CB25C-SP MCS Starter & Circuit Breaker
Allen-Bradley 1772-LF
1492-LD4RB563 terminal block, resistor, 56.2K Ohms
Allen Bradley 1785-ENET Communication Module PLC5 WOW
100L-C20ND8 Lighting Contactor
20LF380N0QNNENC0LA PowerFlex 700L 380 A 355 kW AC Drive
1494G-CC3N-203W-420-989 NEMA 60A Enclosed Disconnect
1494F-NX238 Fixed Depth Disconnect Switch Kit
1492-M5X5 5 mm x 5 mm Snap-In Marker Card
ALLEN BRADLEY 1794-0E4 OUTPUT MODULE 17940E4
D6190-6.5.24 CONTROLVIEW GETTING STARTED
140U-J-FCX10 Circuit-Breaker Accessory
100-NX260D11 NON-REVERSING CONTACTOR
20F11RD8P0AA0NNNNN PowerFlex 753
103T-AST3-RB25B-C2P Combination Starter
20BD156A3ANNADD0 PowerFlex 700 156 A 125 Hp AC Drive
140U-I6C3-C30-M 30 A Molded Case Circuit-Breaker
ALLEN BRADLEY 1771 IEC ANALOG INPUT MODULE 8 BIT 1771-WB NNB
Allen Bradley 2760-RB 2760RB A Felxible Interface Module
152H-B240JBDB-54-1-4G-4R-8B-HJP-NB-SCR Controller w/Fusible Disconn
1326AB-B410G-S2L MOTOR,SERVO,460V,2.7NM,5000RPM,SINGLE,IP67
1492-SP3D070-N SUPP. PROTECTOR MINI CIRCUIT BREAKER
20BD096A3AYNADB0 PowerFlex 700 96 A 75 Hp AC Drive
2090-XXNFY-S07 CABLE,NON-FLEX,MOTOR FEEDBACK,Y,7M
9311-PCDR SUPT REINSTATEMENT CONTRACT FOR 9311PCD 6200 SERIES SLC-100/150 PROGRAMMING SOFTWARE
20DR096A0EYNANGNE 96 A 75 Hp AC Drive
20DF820ACENNBNANE PowerFlex 700S 820 A 800 kW AC Drive
140U-K3D3-D35-QD K frame molded case circuit-breaker
20D-STEG-B1 STEGMANN HI-RES FB OPTION PWRFLEX700S
Allen Bradley 1203-GD1 Remote I/O Communication Module
2711-B6C12 PV600 COLOR KEY&TOUCH, PBUS & RS232 PRINT WITH PROFIBUS 1.5 MEG DP COMMUNICATIONS & RS-232 PRINTER PORT
100S-D180A22C 180 A MCS Safety Contactor
21BU052BCAYNCND0NNNN-ND-B0-C1-J4-M3-P6-S51-S59-S68 PowerFlex 700 Packaged Drive Bulletin 21
1492-MS6X12H121-130S 1492-MS6x12 marker card Wiring System
ALLEN BRADLEY 1734-VTM USPP 1734VTM
20DD011A3EYNARACE 11 A 7.5 Hp AC Drive
20DC011A3EYNADANE PowerFlex 700S 11.5 A 5.5 kW AC Drive
1485C-F24M5-Z5 DeviceNet Physical Media
1321-RWR130-DP Reflective We Reduction Device
140U-H3C3-D11-MB H frame molded case circuit-breaker
20AB4P2A0AYNNNC1 PowerFlex 70 4.2 A 1 Hp AC Drive
150-F85NCDB CONTROLLER MOTOR 480V MAX
AllenBradleyPanelviewPlusLogicModule2711P-RP8D/A2711PRP8D
150-B240JBD-SCR 150 Motor Controller
20DD125A3EYNADASE PowerFlex 700S 125 A 100 Hp AC Drive
140M-D8E-C20-KN-RM MOTOR PROTECTION CIRCUIT BREAKER
150-F251FBD-20E 150 Motor Controller
107T-AWDJ3-QB25B-D1C Rev. Combination Starter
140U-H2C3-C80-QD H frame molded case circuit-breaker
1492-JD3RB302 IEC 2-Ckt Feed-Through Blk,Resistor,4mm
20F11RC5P0AA0NNNNN PowerFlex 753
9323-L2300DUR UPGRADE: OUT-SUPT: 6200-2 BOTH TO AI-2 BOTH
191E-ANEJ3-CB40X 2.5 - 4 A 191E Reversing EcoStarter w/CB
DEI 556SW Ford Remote Start Interface Module
1756-HSC 2 CH/4 OUT HIGH SPEED COUNTER (36 PIN)
23B-D012D104NN-P6-S7 23B AC Packaged Drive
23B-D024D104NN-P6T-S23 23B AC Packaged Drive
1492-M5X5H281-290 Wiring System 5mm x 5mm 200 Mkrs/Crd
20BD4A3AYNAEC0NNAD PowerFlex 700 3.4 A 2 Hp AC Drive
153H-F251FBD-54-3B-6P-BP Controller w/Circuit Breaker
1732E-OB8M8SR ARMORBLOCK 8 POINT SCHEDULED OUTPUT
ALLEN BRADLEY 1778-AR USPP 1778AR
ASM FRANCE CUIVRE-023-022?8A INPUT RACK BOARD MODULE XLNT
152H-F625JBD-61-6P-HC3 Controller w/Fusible Disconn
105-C09NJJOV IEC Reversing Starter
194R-HM4-N2-L Disconnect Operating Handle, Long, Black
194L-E40Z-51400-BR LOAD SW 40 AMP MAX
20BB022A0AYNBEC0 PowerFlex 700 22 A 7.5 Hp AC Drive
140M-F8E-C32-KN PROTECTOR,MOTOR 1600 AMP MAX
ALLEN BRADLEY AC INPUT MODULE CAT: 1771-1A120V
103S-AWD2-CB40B 2.5 - 4 A MCS Starter & Circuit Breaker
100-D115A00 115 A Contactor
1420-V2-485 PowerMonitor 500 Serial Power Meter
Acer Aspire 7720 17-inch Notebook PC 6307
21T-507040 ASSY KIT CURRENT XFMR,500:5
20DJ650ACENNB1DNL 650 A 500 Hp AC Drive
190E-ANL2-CB16X 1 - 1.6 A 190E Eco Starter with CB
2711-NM2 EEPROM CHIP SET FOR STORING PANELVIEW 1200 CONFIG. FILES OR INCREASE APP. MEMORY FROM 64K TO 128K (SER. A, B OR C TRMNLS)
140M-C-SNKD Shunt Release Module
1492-MR6X12C Wiring System 6mm x 12mm 120 Mkrs/Crd
20BD014A3AYYAND0 PowerFlex 700 14 A 10 Hp AC Drive
1492-HWCAB035Z Honeywell Digital Cable Wiring System
20BP600U0ANNNNC0 PowerFlex 700 600 A 350 kW. AC Drive
AMD FX-8120 EIGHT CORE CPUMSI CFX SATA6 USB3 GIGABIT LAN AM3 Motherboard COMBO
190E-AND2-CB10D-F11 0.63 - 1 A 190E Eco Starter with CB
140UE-J4X4 Frame
100-C37KL10 37 A 100-C contactor
2711-NM15 10 MBYTE PC FLASH MEMORY CARD FOR PANELVIEW E
2090-CFBM7E7-CDAF05 MP-Series 5 m Length Feedback Cable
21AD5P0G3AYNNNC0NNNN-HD-B0-C1-J2-L1-P3-S1-S9-S10-S16 PowerFlex 70 Packaged Drive
152H-C85FBD-47-1-3-6P Controller w/Fusible Disconn
190E-BND1-DC16C-F22-KN-R 10 - 16 A 190E Eco Starter with CB
20BC260A0AYNACA0 PowerFlex 700 260 A 132 kW AC Drive
20-PP10002 CABLE L1,L2, L3, FR10, PF700H, PF700S
Allen Bradley Rockwell Automation 3053-1000 Datamyte Operator Interface Panel
ALLEN-BRADLEY 6181-ACAAZZZZZ Operator Interface Panel
20BE041A0AYNANC0 PowerFlex 700 41 A 40 Hp AC Drive
2090-CFBM4DD-CDAA09 MP-Series 9 m Length Feedback Cable
20AD027A0NYNACG0 PowerFlex 70 27 A 20 Hp AC Drive
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