1606-XLP60BQT
1606-XLP60BQT
1606-XLP60BQT
萬力輪胎希望部署覆蓋輪胎制造全生產流程的MES係統,統籌管理生產制造、技術管理、質量跟蹤、倉儲物流等數據信息。經過對多家MES係統性能及實施經驗等方面的綜合比較,萬力輪胎終決定採用羅克韋爾自動化的MES制造執行係統解決方案。
這就要歸功於小羅在輪胎行業擁有超過30年的豐富經驗,在輪胎行業擁有專業的團隊幫助企業落地智能制造方案,可以在方案開發和實施過程中與客戶實現緊密配合,曾幫助的幾大輪胎品牌實施智能工廠建設。
在部署MES係統前,小羅的項目組成員進行了詳盡的調研工作,對企業整個的業務流程進行了的梳理及改善,定制化開發了整套的MES解決方案—集所有的功能係統在同一個軟件平臺的FactoryTalk ProductCenter(FTPC),終實現了對萬力合肥工廠生產過程的全覆蓋,從原材料、密煉、半制品、成型、硫化、終檢到後入庫,包括以下六大模塊:
☉原材料/產品模塊可實現存儲管理、訂單處理、庫存管理和補貨、資源跟蹤、具備防錯機制。
☉密煉模塊具備工廠設備的接口,可實現對整個過程的測和控制、在制品跟蹤、配方和標準作業程序管理、具備防錯機制,集成了RFID係統。
☉半制品模塊可實現基於PlantPAx係統的流程控、生產路徑控制、固化測(Curing Monitoring)、工藝流程和應用程序的模塊化解決方案。
☉成型模塊可實現操作跟蹤、輪胎制造測、生產控、設備綜合效率分析,並集成了RFID係統。
☉硫化模塊可實現視覺檢查、設備綜合效率分析、測/控制和PDA操作。
☉終檢模塊可實現質量狀態和缺陷跟蹤、生產數據收集等功能。
在MES係統平臺上,萬力合肥工廠可以統籌管理生產制造、技術管理、質量跟蹤、倉儲物流和銷售經營等數據信息,同時實現全生產流程的信息化管控。此外,通過MES係統這座橋梁,生產控制係統與ERP係統的數據實現了雙向無縫對接,與集團各類信息係統平臺進行數據交互,完善了企業信息化管理平臺係統。
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