1757-PFBUPG035
1757-PFBUPG035
1757-PFBUPG035
羅克韋爾自動化公司的通訊網絡分為三層：信息層、控制層和設備層。信息層應用以太網，用於全廠的數據採集和程序維修。控制層應用控制網、DH+、DH485、遠程I/O網絡。設備層應用DeviceNet網絡，用於底層設備的低成本、率信息集成。
羅克韋爾自動化採用基於生產者/客戶模式的通訊技術的控制網，即傳送對時間有苛刻要求的控制信息，同時對其的信息如對時間無苛求的信息也能傳送，不會影響對時間苛求信息的傳送。該控制網具有以下的特點：
連續性
傳送與梯形邏輯程序的掃描異步
以一個與用戶在I/O映象表中所設定的通訊速率相等或更快的速率傳送，保證了控制網中的數據準確、可靠、快速的發送、傳遞、接受和處理。
總裝車間控制係統是一個基於DeviceNet網絡的現場總線控制係統。控制係統由一個控制櫃和 四個遠程控制櫃組成，並與上位機和企業以太網相連。係統的層是設備控制層，主要完成生產設備的現場控制與控；控制網主要是通過上位機完成對全車間生 產線的在線測，並向設備控制層下達控制指令；上層是EtherNet網絡，EtherNet網絡與公司的企業資源管理（ERP）係統連接，向ERP係 統提供整個車間的生產數據。
3.1 控制室
控制室採用RSView32組態軟件。RSView32是高度集成、基於組件並用於視和控制自 動化設備和過程的人機界面控軟件。RSView32通過開放的技術擴展了您的視野，達到了與其它羅克韋爾軟件產品、微軟產品以及第三方應用程序的高度兼 容。RSView32除了具備高質量人機界面控軟件的功能外，還提供的係列工具來限度地提升生產率。
控制室承擔了數據管理、車間數據採集、報、趨勢、數據記錄及中文報表等工作。在控制室設有操作員工作站，操作員通過操作終端詳細了解整個車間的生產運行情況，並可下達操作控制指令，指揮整個車間生產，實現車間自動化控制。
控制室主要完成以下功能：
控制操作：在控制室能對全係統被控設備進行在線實時控制，如啟停某一設備，手動或自動執行順序控制，PLC控制方式的切換及對現場PLC參數設定值的修改等。
顯示功能：用圖形實時地顯示各PLC站被控設備的運行工況；動態顯示生產線工藝流程圖，並能在流程圖上選擇出多級細部詳圖；動態顯示各種信號的數值和範圍清單，通過按鈕、開關、信號燈、顏色等手段實時生動地表示出來。
數據管理：能建立生產數據庫、操作信息庫、故障信息庫。
數據處理：利用實時數據和歷史數據，計算主要生產指標。
報功能：當裝配線出現故障時，工人按下呼人開關和急停開關，裝配線停止運行，把故障信息輸入到報表、屏幕顯示報信息、打印機輸出報信息、聲光報，並可依據報信息推出相應的動態畫面。
報表功能：即時報表、日報表、月報表、年報表。
功能：按不同操作級別分級加密，並記錄操作人員工號和所有操作信息。
打印功能：可以實現報表和圖形打印以及各種事件和報實時打印。
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