1761-L16BWB
1761-L16BWB
1761-L16BWB
杭州卷煙廠卷煙的工藝流程大體上分為制絲和卷包兩個流程，制絲過程包括切片，切絲，混絲三大過程，卷包過程包括卷接和包裝兩個主要程序，制絲過程為作業過程，卷包過程屬於離散型作業，各機組都有獨立的卷接和包裝設備。制絲和卷包有各自的集中控制係統，分別為制絲集控和卷包數採。係統間詳細流程圖如圖2所示，MES從ERP(Enterprise Resource Planning，企業資源計劃係統)接收杭州卷煙廠卷煙生產訂單生成作業計劃，同時接收PDM(Product Data Management，產品數據管理)的工藝標準，質量標準，物料主數據和BOM,生成作業執行計劃，指導杭州卷煙廠制絲集控，卷包數採，動力能源和物流係統的執行，根據採集的過程數據反饋，將計劃執行結果等數據反饋給ERP， 關閉生產訂單。
2.2 功能模塊
MES主要由主數據管理、生產管理、工藝質量管理、設備管理、車間管理、實時控、批次管理、動力能源以及用戶管理等九大功能模塊組成，以生產執行、工藝質量管理和設備管理三大模塊為主，其它六個模塊為輔，實現了將上層的計劃及時準確的傳達給車間生產控制現場，並把車間生產控制現場的生產數據及情況實時的反饋給計劃層，從而實現對整個生產過的統一指揮與調度。下面著重介紹生產管理，工藝質量管理，設備管理和主數據管理等與生產密切相關的四個模塊。
(1) 生產管理
生產管理的主要功能是生產計劃的調度， 它是ERP生產計劃的延伸和發展，它能使制絲計劃自動的分解生產工單，通過人工調整和下發，使生產現場能及時準確地進行生產作業，係統需要保證卷煙成品的供應，滿足市場供貨的需求。MES中生產計劃調度的詳細流程圖如圖3所示，結合杭州卷煙廠的實際設備情況，本模塊主要分了制絲生產調度、制絲生產執行、卷包生產調度和卷包生產執行四個功能點。
a) 制絲調度
制絲調度主要是根據成品煙絲需求以及高架庫和遠程庫的庫存情況，在用戶選擇預約物料時自動推算出所需物料的數量，並能在預約物料不夠的情況下給出替代方案，為了增加靈活性，還可以通過手動編輯來修改替代方案。根據各產線的產能設計、工藝邏輯和生產計劃生成詳細的作業工單。
b) 制絲執行
制絲執行是將作業工單發送給制絲集控係統，以及高架庫係統、糖香料廚房係統等配套係統，使係統按作業工單進行作業，生產結束後，對制絲集控係統、高架庫係統和糖香料廚房係統的生產結果進行統計，以報表的形式展示給終端用戶。在作業過程中，可根據實時控情況對生產工單進行暫停、繼續運行以及中止等操作，操作人員對未下發生產的作業工單可以進行修改。
c) 卷包調度
卷包調用主要根據從ERP計劃生成喂絲機工單和卷包機生產工單。
d) 卷包執行
與制絲執行類似，卷包執行也是將作業工單下發給高架庫係統和卷包數採係統，高架庫係統根據喂絲機工單將相應的成品煙絲量發送至對應的喂絲機臺，喂絲機將煙絲輸送至相應的卷接包機組。通過MES的生產管理功能保證了批次任務之間的相互銜接和上下遊工序的執行，並且能夠實現生產計劃層與生產車間控制現場的及時溝通。
100-K09KG200 IEC 9 A Contactor
1485C-P30Z5-C DeviceNet Physical Media
190S-FND3-FC25C-A11-R 18 - 25 A 190S Compact Comb Starter w/CB
100-C37G10 37 A 100-C contactor
1336-L-SP7A IND,1336STG
1485G-P1W5-N5 DeviceNet Physical Media
ALLEN BRADLEY INPUT MODULE SERIES C CAT.NO. 1746-IB16
20D60A0ENNBCANE 460 A 250 kW AC Drive
20CD261A0AYNNNA0 PowerFlex 700H 261 A 200 Hp AC Drive
55 SANDVIK N150.2-400 CARBIDE INSERTS 135 P35
194L-HA-426 ACTUATOR HANDLE FOR LOAD SWITCH
9355-WABESE RSLINX PRO - SPANISH
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103S-ETD2-DC10C-KN 6.3 - 10 A MCS Starter & Circuit Breaker
20DJ590N0ENNBCBNE PowerFlex 700S 590 A 500 Hp AC Drive
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1492-TPJ5 Test Adaptor
153H-C251FBD-54-1-3-4R Controller w/Circuit Breaker Enclosed Mo
190S-DND2-DC25C-KN-R10 18 - 25 A 190S Compact Comb Starter w/CB
Allen-Bradley 1747-L20C
150-C16NBR 150 Motor Controller
2080-OW4I Micro800 4 Point Relay Output
Allen Bradley AC Output Module 1778-OAC Ser B
20DD125A3EYNACAAE PowerFlex 700S 125 A 100 Hp AC Drive
1492-H2RA680 TERMINAL BLOCK 600V MAX
1232X-BNB-A2G-4G-6P-24R NEMA Pump Panel,Extra space,DS Type
190E-AND2-DB40R-A11-F22 2.5 - 4 A 190E Eco Starter with CB
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1411-180RL-122 MODEL 180RL, 1200:5 RATIO
103S-CTD4-DC16C 10 - 16 A MCS Starter & Circuit Breaker
20DD8P0A3EYYANABE PowerFlex 700S 8 A 5 Hp AC Drive
20LE800N0QNNGNW0WA PowerFlex 700L 800 A 870 Hp AC Drive
100S-C37KP14C 37 A MCS Safety Contactor
Allen Bradley AC Output Module 1771-OA 1771OA Series B
1492-ACABLE004A Analog Cable Wiring System
1492-W4-BL 4 square mm Feed-Through Terminal Block
9399-INTWINEUG INTERCHANGE FOR WINDOWS (ETHERNET) USER GUIDE
23B-D024D104NN-P6-S23 23B AC Packaged Drive
103S-EWD3-FC32R 23 - 32 A MCS Starter & Circuit Breaker
100-K12WF01M IEC 12 A Contactor
20BD125F0ANNACD0 PowerFlex 700 125 A 100 Hp AC Drive
9358-BEPB30S SUPT RENEWAL CONTRACT FOR 9358BEPBNT30ENE RSBIZWARE BATCH AND EPROCEDURE (30 UNITS) SOFTWARE
153B-F60FAD-43-1-3-4G-4R-6PX-8L-20E-HC3 Controller w/Circ. Breaker&IC
ACME Supply SWS 252T 5/12/120000-3?02528-01 G SWS252T51212 000030252801G
140M-I8P-B70S-XCM 7 A Molded Case Circuit-Breaker
Allen-Bradley 1771-LF
1442-PS-0850E0010N Series 1442 8 mm Tip Pick-Up Probe
190S-GND4-F5C-S11 32 - 45 A 190S Compact Comb Starter w/CB
9322-ECRMWENE EC RUNTIME FOR RSVME ON WIN
Allen Bradley 1771-IAD/D 120V AC/DC Input Module
190E-ANF2-CB40R 2.5 - 4 A 190E Eco Starter with CB
1492-CABLE250H Digital Cable Wiring System
140U-KTD3-D12 125 A Trip Unit
ALLEN BRADLEY 800T-X559E/ALA?RM-TEST NSPP 800TX559EALARM?TE
140M-I8P-C50S-PD 140M Circuit Breaker
140NOE77101 Modicon Ethernet 140-NOE-771-01
20DD065A0NYNANGNE PowerFlex 700S 65 A 50 Hp AC Drive
191S-AND3-CB40C-KN-R 2.5 - 4 A 191S Rev. Compact Starter w/CB
190E-AND2-CB40C-V 2.5 - 4 A 190E Eco Starter with CB
1770-CG RS-232C INTERFACE CABLE
150-B97NBRA 150 Motor Controller
9301-2SE2100 RSVIEW32 WORKS 150
153H-F361FBD-57-4R-20D-98X Controller w/Circuit Breaker
112-C60FBE1G-6P-7 Fusible Disconnect Combination Starter
103S-AWZJ3-DB25C-KN MCS Starter & Circuit Breaker
2711P-K12D2 PV PLUS 1250, KEYPAD, RIO/DH, DC PS, EXT MEM INCL ETHERNET, RS232, USB
20DT144A0NNNACANE PowerFlex 700S 144 A 150 Hp AC Drive
20BD065A3AYNADA0 PowerFlex 700 65 A 50 Hp AC Drive
190S-AND2-CB10D 190S Compact Comb Starter w/CB
103S-AWD2-CC10C-KY 6.3 - 10 A MCS Starter & Circuit Breaker
20DE077A0ENNANANE PowerFlex 700S 77 A 75 Hp AC Drive
109-C09ABE1C-1-7 Non-Reversing Starter
2097-F2 Kinetix 300 Filter
1497D-A16-M11-0-2 1EN PURPOSE TRANSFORMER
Allen Bradley Communication Module 1203-GD1 3224
140UE-N7S3-E12 IEC 1250 A Molded Case Circuit-Breaker
20DD8P0A3EYYACHNE PowerFlex 700S 8 A 5 Hp AC Drive
1585J-M4TBJM-60 RJ45 Ethernet Media
1585BX-M8UBBM-25 Ethernet Media Variant 1, Patchcord
20DC030A3EYNANANE PowerFlex 700S 30 A 15 kW AC Drive
1492-ACABLE200Y Analog Cable Wiring System
100-C23SL10 IEC 23 A Contactor
20DD052A0EYNANABE PowerFlex 700S 52 A 40 Hp AC Drive
1492-LDG3C 2-Ckt Blk/1 Feed/1 Grd Ckt w/ Bar 2.5mm
Allen Bradley 1770-KF2 /B Interface Module WARRANTY
20BD014A3AYYACB0 PowerFlex 700 14 A 10 Hp AC Drive
ALLEN BRADLEY PLC/PLC-2 FAMILY KEYBOARD 1770-FL SER. C FRN. C
153H-F361FBD-57-6PK Controller w/Circuit Breaker
1756-TBS6H 36 PIN SPRING CLAMP BLOCK WITH STANDARD HOUSING
112-C23ABD1E IEC Enclosed Combination Starter
1485R-P15R5-D5 DeviceNet Physical Media
20AB4P2A0AYNNNG0 PowerFlex 70 4.2 A 1 Hp AC Drive
20BD2P1A3AYNANA0 PowerFlex 700 2.1 A 1 Hp AC Drive
190S-FND3-F5C-A20 32 - 45 A 190S Compact Comb Starter w/CB
2094-BM01 MODULE, AXIS, 400/460V, 9A INV.
190S-BNJ2-DC10C 190S Compact Comb Starter w/CB
103S-ATZJ3-DB25C-KN MCS Starter & Circuit Breaker
20AC060A0NYNACC0 PowerFlex 70 60 A 30 kW AC Drive
20DD027A3EYNANCSL PowerFlex 700S 27 A 20 Hp AC Drive
20AD014A3AYNAEC1 PowerFlex 70 14 A 10 Hp AC Drive
107S-DWD3-DC10C-KY 6.3 - 10 A Reversing Starter & Breaker
1771-A4B I/O CHASSIS ASSEMBLY, 16 SLOT
100-C72UKP00 IEC 72 A 100-C contactor
21BD096A3ANNAND0NNNN-HD-B0-C1-P1 PowerFlex 700 Packaged Drive Bulletin 21
2094-BM02-M Kinetix 6200/6500 Axis Module
20BE9P0A3AYYACC1 PowerFlex 700 9 A 7.5 Hp AC Drive
9301-2SE2350FRE RSVIEW32 WORKS 5K (FRENCH)
20AC5P0A0NYNANC0 PowerFlex 70 5 A 2.2 kW AC Drive
140M-C2T-A40 Motor Protection Circuit Breaker
100-C16UKD10 16 A 100-C contactor
2090-XXLF-X330B Kinetix 6200 and 6500 AC Line Filter
2097-V3R1-LM 2097-V3R1-LM
1760-CBL-INT01 PICO-LINK CONNECTIVITY CABLE .3M 1 PCS/PACK
109-C72NDDOV IEC Non-Reversing Starter
21VD027A2AYNADC0AN-LR 21V Fan & Pump Packaged Drive
1794-TB32 TERMINAL BASE FOR 32 POINT MODULES - SCREW
1494V-DJX644-D-E-H 400A Variable-Depth Disconnect Kit
150B-B54ABDA 150B Motor Controller
103S-CTEJ2-CC16C-KN-TE 10 - 16 A MCS Starter & Circuit Breaker
112-C12ABDE1C-3-4R-7 Fusible Disconnect Combination Starter
20BE099A0ANNAEC0NNAD PowerFlex 700 99 A 100 Hp AC Drive
1232X-BNCD-A2F-24 NEMA Pump Panel,Extra space,DS Type
2090-XXNPN-16S15 N-Series 15 m Length Motor Power Cable
ALLEN BRADLEY 1791-32B0 USPP 179132B0
194R-B20-FCS 20 A BS88 with Indicator Fuse Carrier
MPL-A4530F-SK22AA MOTOR,SERVO,8.36 NM,2800RPM,SINGL,230V,8.2KG
20AD014A0AYNANC0 PowerFlex 70 14 A At 10 Hp AC Drive
ADAPTEC 2258100-R 5405 4 channel SATA/sas 256mb pci express lp with cable
1492-ACABLE008UD Analog Cable Wiring System
1494G-EK3R6-420 NEMA 200A Enclosed Disconnect
1794-OB16 Flex 16 Point Digital Output Module
20BD125A3AYNANC0NNBA PowerFlex 700 125 A 100 Hp AC Drive
Allen-Bradley 1775-S4B
Allen Bradley 2711P-T12D1 /A PanelView Plus 1250 PKG 2012 QTY
ALLEN BRADLEY 800T-N305A USPP 800TN305A
1492-JD3RB364 terminal block, resistor, 357K Ohms
152H-F201FAD-48 Controller w/Fusible Disconn
140M-D8E-B63-CC-KN MOTOR PROTECTION CIRCUIT BREAKER
100-C12P10 12 A 100-C contactor
1494C-DJ666-A5-B1-D 60A Cable Operated Disconnect Kit
103S-ATD3-CB16D-KY-R 1 - 1.6 A MCS Starter & Circuit Breaker
2711-NDRC DH+/RIO CONNECTOR FOR PV1200/1400E/1000E
1746-NI8 frn 2 Allen Bradley SLC 500 Analog 1746NI8 D42
20F14NC170AN0NNNNN PowerFlex 753 AC Drive
150-F25FBD-8B 150 Motor Controller
Altinex ISC2000-IPACK VGA + Stereo Audio Input Module
194E-GA20-PD10 Load Switch
20BD5P0A3AYYANC0 PowerFlex 700 5 A 3 Hp AC Drive
1492-CJLJ5-3-BL 1492 CENTER JUMPER-BLACK
Allen Bradley 6186-M17SSTR /E VersaView 1700M SS Touch 60 DAYS WARRANTY
ALLEN BRADLEY 1746-NT8 1746NT8 NIB FRN 1.40
107S-BST3-CC16B-V 10 - 16 A Reversing Starter & Breaker
1761-CBL-AS09 MicroLogix Cable
1485R-P2D5-V5 DeviceNet Physical Media
1756sc-IF8H Channel Hart Differential Analog Input Module
21T-179615-905-4ZB LiquiFlo 2.0 Carrier Corp 608 A AC Drive
104-K05ZA02 IEC Reversing Contactor
1492-N47B END ANCHOR FOR TERMINAL BLOCK
2711-K5A5 PV550 MONOCHROME KEY, RS232 (DH485) WITH RS-232 (DH-485) COMMUNICATIONS PORT
112-C23FCD1E-DNF-1-7 Combination Starter
150-F135FBD-1-8B 150 Motor Controller
IN BOX EMS GWY-01-TCP-01 GATEWAY INTERFACE MODULE SUBNET 16 TCP/IP ESCORT
20CJ730N0ANNNNB0 PowerFlex 700H 730 A 600Hp AC Drive
190E-ANEJ2-CB25S-KN-S10-TE 1.6 - 2.5 A 190E Eco Starter with CB
21BD248ACANNAND0NNNN-HD-B0-C1-P2 PowerFlex 700 Packaged Drive Bulletin 21
140M-F8N-5-KN MOTOR CIRCUIT PROTECTOR
9301-2SE2400ZHU2 RSVIEW32 WORKS 300-32K UPGRADE IN-SUPT (ZH)
Allen Bradley SLC-500 Input Module 16-Point 1746-IA16
9399-TKTDG RSSERVER TOOLKIT DEVELOPER'S GUIDE
20BB052A3AYNBDA0 PowerFlex 700 52 A 20 Hp AC Drive
AllenBradley800T-X527OffSwitchCoverPanel
140M-C2E-B40-BX-KN MOTOR PROTECTION CIRCUIT BREAKER
100-K09WJ01 IEC 9 A Contactor
140UE-H4E4-C50 IEC 50 A Molded Case Circuit-Breaker
1494V-DR666-A-C-D 60A Variable-Depth Disconnect Kit
100-3UKD10 43 A 100-C contactor
Adept Technology SIO Interface Control Module 30332-12350 10332-12350
152H-B180JBDB-52 NEMA Controller w/Fusible Disconn
Allen-Bradley Datamyte Data Collector 3053 3O53 1353 92083 7852 Obsolete
150-B360NCDP 150 Motor Controller
20DM590A0NNNBCANE PowerFlex 700S 590 A 560 kW AC Drive
08-09 Pontiac G8 GT GXP Communication Module
ALLEN BRADLEY 1769-SDN -FS- 1769SDN
20DJ300N3ENNBRAAE 300 A 250 Hp AC Drive
140U-H3C3-D12-HB H frame molded case circuit-breaker
20BE6P1A0AYNANB0 PowerFlex 700 6.1 A 5 Hp AC Drive
103S-EWD2-FC20C-KN MCS Starter & Circuit Breaker
20DD5P0A3EYNANAEE PowerFlex 700S 5 A 3 Hp AC Drive
20BD096A3AYNADD0 PowerFlex 700 96 A 75 Hp AC Drive
100-C16D300 16 A 100-C contactor
9324-RLD3U7FRE RSLOGIX 5000 STD. TO PRO UPGRADE, FRENCH
6189V-SLFD144 FLOPPY DISK DRIVE SLIM
9101-0327 CONNECTOR KIT, MOTOR POWER, F/H-6X, STRAIGHT
9301-2SE250ITU1R RSVIEW32 WORKS 32K-100K UPGRADE OUT-SUPT (IT)
1757-PLXS50 PROCESSLOGIX 50 POINT SERVER LICENSE
153H-F201FBD-52-1F-4R-6PX-8L-HC3 Controller w/Circuit Breaker
190S-ANZJ1-CB40C 2.5 - 4 A 190S Compact Comb Starter w/CB
21T-181778-A03 Kit LiquiFLo AC Contactor
豫公安備 41010502000017號