1606-XL180B
1606-XL180B
1606-XL180B
杭州卷煙廠卷煙的工藝流程大體上分為制絲和卷包兩個流程，制絲過程包括切片，切絲，混絲三大過程，卷包過程包括卷接和包裝兩個主要程序，制絲過程為作業過程，卷包過程屬於離散型作業，各機組都有獨立的卷接和包裝設備。制絲和卷包有各自的集中控制係統，分別為制絲集控和卷包數採。係統間詳細流程圖如圖2所示，MES從ERP(Enterprise Resource Planning，企業資源計劃係統)接收杭州卷煙廠卷煙生產訂單生成作業計劃，同時接收PDM(Product Data Management，產品數據管理)的工藝標準，質量標準，物料主數據和BOM,生成作業執行計劃，指導杭州卷煙廠制絲集控，卷包數採，動力能源和物流係統的執行，根據採集的過程數據反饋，將計劃執行結果等數據反饋給ERP， 關閉生產訂單。
2.2 功能模塊
MES主要由主數據管理、生產管理、工藝質量管理、設備管理、車間管理、實時控、批次管理、動力能源以及用戶管理等九大功能模塊組成，以生產執行、工藝質量管理和設備管理三大模塊為主，其它六個模塊為輔，實現了將上層的計劃及時準確的傳達給車間生產控制現場，並把車間生產控制現場的生產數據及情況實時的反饋給計劃層，從而實現對整個生產過的統一指揮與調度。下面著重介紹生產管理，工藝質量管理，設備管理和主數據管理等與生產密切相關的四個模塊。
(1) 生產管理
生產管理的主要功能是生產計劃的調度， 它是ERP生產計劃的延伸和發展，它能使制絲計劃自動的分解生產工單，通過人工調整和下發，使生產現場能及時準確地進行生產作業，係統需要保證卷煙成品的供應，滿足市場供貨的需求。MES中生產計劃調度的詳細流程圖如圖3所示，結合杭州卷煙廠的實際設備情況，本模塊主要分了制絲生產調度、制絲生產執行、卷包生產調度和卷包生產執行四個功能點。
a) 制絲調度
制絲調度主要是根據成品煙絲需求以及高架庫和遠程庫的庫存情況，在用戶選擇預約物料時自動推算出所需物料的數量，並能在預約物料不夠的情況下給出替代方案，為了增加靈活性，還可以通過手動編輯來修改替代方案。根據各產線的產能設計、工藝邏輯和生產計劃生成詳細的作業工單。
b) 制絲執行
制絲執行是將作業工單發送給制絲集控係統，以及高架庫係統、糖香料廚房係統等配套係統，使係統按作業工單進行作業，生產結束後，對制絲集控係統、高架庫係統和糖香料廚房係統的生產結果進行統計，以報表的形式展示給終端用戶。在作業過程中，可根據實時控情況對生產工單進行暫停、繼續運行以及中止等操作，操作人員對未下發生產的作業工單可以進行修改。
c) 卷包調度
卷包調用主要根據從ERP計劃生成喂絲機工單和卷包機生產工單。
d) 卷包執行
與制絲執行類似，卷包執行也是將作業工單下發給高架庫係統和卷包數採係統，高架庫係統根據喂絲機工單將相應的成品煙絲量發送至對應的喂絲機臺，喂絲機將煙絲輸送至相應的卷接包機組。通過MES的生產管理功能保證了批次任務之間的相互銜接和上下遊工序的執行，並且能夠實現生產計劃層與生產車間控制現場的及時溝通。
1495-N77 10 A Electrical Interlock Kit
100-C09L400 9 A 100-C contactor
AB Allen Bradley 1771-SN Scanner Module Firm C Ser A
Allen Bradley Panelview 2711-KC1 Ser B Rev C FRN 2.00.00 Nice Unit Barely
20G1AGD248AA0NNNNN PowerFlex 755
2711-B6C10L1 PV600 COLOR KEY&TOUCH, DNET & RS232 PRINT WITH DEVICENET COMMUNICATIONS & RS-232 PRINTER PORT
107S-AWD3-CB16B 1 - 1.6 A Reversing Starter & Breaker
1492-CABLE050F Digital Cable Wiring System
Allen Bradley Input Module SLC 500 1746-1B16 Ser C 17461B16 MA459221-138B
1492-EBJ16 Terminal Block End Barrier
1771-RT41 1771 Remote Terminal Panel
21VD027A3AYNAHC0BN 21V Fan & Pump Packaged Drive
20DD014A0EYNANAEE PowerFlex 700S 14 A 10 Hp AC Drive
Allen-Bradley 1492-EBM3
103S-ASZJ3-CB63C-TE 4 - 6.3 A MCS Starter & Circuit Breaker
Allen Bradley 1746-IA16 SLC-500 Input Module.16-Poin?t
1326AB-B730E-M2K7LS MTR SRV 460V 39.0NM 3350RPM MUL BRK IP67
2030-MLXNF-SYSP ElectroGuard Bulletin 2030
1326-CEU100 CABLE ENCDR F-BACK 100 ft. W/CONN
F-4050-Q-H00AN MOTOR,F-,NEMA 56C,60 IN LB CONT.
Allen Bradley 1746-OW16 Ser C SLC500 16 Channel PLC Output Module.
191S-ANKD3-CC10C 191S Rev. Compact Starter w/CB
ALLEN BRADLEY 17940A8 Output Module Series A
100-C09KJ10-16-X3M 10-16-X3M
20BD180A0ANNACB0 PowerFlex 700 180 A 150 Hp AC Drive
103S-FWD3-DC10B-KN-R-SP 6.3 - 10 A MCS Starter & Circuit Breaker
103S-ATDJ2-CB40C 2.5 - 4 A MCS Starter & Circuit Breaker
9358-B60U2R UPGRADE: OUT-SUPT: RSBIZWARE BATCH 10 TO 60
194E-FA32-NP-PE Load Switch
20DD5P0A3EYNAEAEE PowerFlex 700S 5 A 3 Hp AC Drive
20BD040A3AYNANB0 PowerFlex 700 40 A 30 Hp AC Drive
190S-ENN3-FC25C 18 - 25 A 190S Compact Comb Starter w/CB
1492-CABLE250Q Digital Cable Wiring System
2100PE-WLHZF92/1 LVMCC
6 MURR ELEKTRONIK 52000 INTERFACE MODULE
23B-D010C104NN-P6T 23B AC Packaged Drive
1794-ASBK CONFORMALLY COATED, REMOTE I/O ADAPTER
Allen Bradley 2706-P42C InView Message Marquee Display WOW
107H-AFBD3-DB63X IEC Enclosed Combination Motor Controlle
150-N84 SMC Dialog Plus Accessory
1336E-AFB2A ENCLOSURE KIT, TYPE 4,240V,10-15HP
150-B650NBDF 150 Motor Controller
20CM820H0ANNNNA0 PowerFlex 700H 820 A 800 kW AC Drive
1495-N43 Kit Electrical Interlock
156-B50ABN 50 A Contactor
1485P-K1DL4 Drop-Line Connector
ALLEN-BRADLEY 2750-PA POWER SUPPLY
2711-B6C5 ALLEN BRADLEY
107S-BWD3-CC16X 10 - 16 A Reversing Starter & Breaker
ALLEN BRADLEY 1746-N14 INPUT MODULE 1746N14
1492-CAB004J69 Digital Cable Wiring System
150-B54NBDA 150 Motor Controller
150-F317NBDB 317 A 125-250 Hp At 460V AC 150 Mtr Ctrl
1771-NB4T HIGH RESOLUTION ISOLATED ANALOG MODULE (2) TC/MV IN, (2) 4-20MA OUT, RCMND 1771-RT41 & (1) 1771-NCG OR NC15
140U-M5H3-D80 M frame molded case circuit-breaker
150-F43FBD-6PX 150 Motor Controller
Allen Bradley 1771-IGO | TTL Input Module
150-C16NBR 150 Motor Controller
20BD096GJAYNAND0 PowerFlex 700 96 A 75 Hp AC Drive
9358-BBBKY30ENE RSBIZWARE BATCH, EPRO BUNDLE BACKUP KEY 30 UNITS
1760-LDFC PicoGFX Processor
1760-IA12XOW6I Pico AC Expansion Input/Output Module
1404-M605B-232 MASTER MODULE FOR POWERMONITOR
100S-C16D304BC 16 A MCS Safety Contactor
191S-ANKF3-CB25C-KN 191S Rev. Compact Starter w/CB
1585J-M4TB-2 RJ45 Ethernet Media
112-C23ABDXXX Fusible Disconnect Combination Starter
1SU51003 SP500 3 Hp 575V AC Input AC Drive
9701-VWSTDEE RSVIEW STUDIO FOR RSVIEW ENTERPRISE (GERMAN)
2098-DSD-HV100X Ultra 3000 Servo Drive
Allen Bradley 1771DCM 1771-DCM Direct Communication Module -
140U-J6D3-D12-PD J frame molded case circuit-breaker
1485F-P2R5-C DNET RECEPTACLE THIN
26 SANDVIK CNMA-644 CARBIDE INSERTS 315
190E-AND2-CB40B-TE 2.5 - 4 A 190E Eco Starter with CB
140M-C2T-B10-CX MOTOR PROTECTION CIRCUIT BREAKER
Allen Bradley 1746-IB32 SLC 500 Input Module 8359
ALLEN BRADLEY 1748-T30C Plant Floor Terminal WOW
190S-BND2-DC10C-KY 190S Compact Comb Starter w/CB
20AD2P1A0AYNNEG0 PowerFlex 70 2.1 A 1 Hp AC Drive
9307-8MGDBPR SUPT REINSTATEMENT CONTRACT FOR 93078MGDBPENE RSENERGYMETRIX MANAGER (0-8 METERS) SOFTWARE
Allen Bradley 6185-DAZAAZZ Flat Panel Monitor 22859
2711P-K10C6D1 PV PLUS 1000, KEYPAD, ENET, DC PS, STD MEM INCL RIO, DH+, DH-485, RS232, ETHERNET, USB
9392-CDRSZHE DATADISC ENGLISH/CHINESE BUNDLE
30 Allen Single Spindle Sliding Head Drill Tap Press 36200
20DT099A0ENNAEANE PowerFlex 700S 99 A 100 Hp AC Drive
ALLEN BRADLEY PANELVIEW OPERATOR INTERFACE 2711P-RDB10C 2711P-B10D1 2711P-RP1
20BD022A3NYNADD1 PowerFlex 700 22 A 15 Hp AC Drive
109-C09AJE1D-3-7 Non-Reversing Starter
190E-ANEJ2-DB63X 4 - 6.3 A 190E Eco Starter with CB
1497A-A10-M8-0-N CONTROL POWER TRANSFORMER
1492-ACABLE005J Analog Cable Wiring System
107S-DWD3-DC25D-KN 18 - 25 A Reversing Starter & Breaker
2711P-T7C6B2 PV PLUS 700, TOUCH, RIO/DH, AC PS, EXT MEM INCL RIO, DH+, DH-485, RS232, ETHERNET, USB
103S-BWDJ2-CC16C 10 - 16 A MCS Starter & Circuit Breaker
103S-CWD3-CC16C 10 - 16 A MCS Starter & Circuit Breaker
ALLEN-BRADLEY 1747-ASB SLC500 REMOTE I/O ADAPTER MODULE "NIB"
1784-PCM4 Data Highway 485 Cable
20BD4A3AYYADC1 PowerFlex 700 3.4 A 2 Hp AC Drive
1494C-DHX233-A3-H 30A Cable Operated Disconnect Kit
141A-SM54RS25 Busbar Adaptor Module
1492-MS6X9V131-140 Wiring System 6mm x 9mm 80 Mkrs/Crd
20DC8P7A0EYNANCNL PowerFlex 700S 8.7 A 4 kW AC Drive
100S-FAB31 Auxiliary Contact
20DJ300N0NNNBCANE PowerFlex 700S 300 A 250 Hp AC Drive
103S-DTDJ2-CC20C MCS Starter & Circuit Breaker
150-FPP60C SMC Flex Repair Part
140U-H3C3-C80 H frame molded case circuit-breaker
1492-MS5X9H41-50 Wiring System 5mm x 9mm 80 Mkrs/Crd
1370-DBL64 DYNAMIC BRAKE RESISTOR,3HP,240VDC
150-B97JBD-6P-8M 150 Motor Controller
20G11GC104AN0NNNNN PowerFlex 755 AC Drive
ALLEN BRADLEY 6182H-12TRH4D OPERATOR INTERFACE VERSIEW 12.1 INCH
100-C60KL01 60 A 100-C contactor
103S-FTD3-DC16AD-KN 10 - 16 A MCS Starter & Circuit Breaker
20DB6P8A3EYNAEBSE PowerFlex 700S 6.8 A 2 Hp AC Drive
20DD052A3EYNA5CNL PowerFlex 700S 52 A 40 Hp AC Drive
ALLEN BRADLEY 1794-IE8H -FS- 1794IE8H
1411-125-352 MODEL 125, 3500:5 RATIO
Allen Bradley 2711P-RN3 /A PanelView Plus 400-600 DH485 Communication Module QTY
1775-S4A PLC-3 I/O Scanner-Programmer Interface
1336-BDB-SP9E 1336 Kit
100-D140B11 MCS Contactor
20BJ156A3ANNACB0 PowerFlex 700 156 A 125 Hp. AC Drive
100S-C60L14BC 60 A MCS Safety Contactor
2090-UXTBMP-18S12 MP-Series 12 m Length Brake Cable
1746IA8 Allen Bradley Input Module 8 Point SLC500 3
20DD011A3EYYACHNE PowerFlex 700S 11 A 7.5 Hp AC Drive
153H-B650JBD-61-1-3B-4G Controller w/Circuit Breaker
9301-2SE250ZHU1R RSVIEW32 WORKS 32K-100K UPGRADE OUT-SUPT (ZH)
2090-CPBM7DF-08AA40 MP-Series 40 m Length Cable
22D-B033H204 PowerFlex 40P 7.5 kW (10 Hp) AC Drive
150-B54FBDB 150 Motor Controller
194L-C32-1753 Control and Load Switch
100-D115ED11 115 A MCS Contactor
1494F-D100 100 A Disconnect Switch
190S-ANDJ1-CC10C-KN 190S Compact Comb Starter w/CB
20AE1P7A0AYNNNG0 PowerFlex 70 1.7 A 1 Hp AC Drive
20DD040A0EYNACASE PowerFlex 700S 40 A 30 Hp AC Drive
100-C72KF01 72 A 100-C contactor
22F-A2P5N113 PowerFlex 4M 0.4 kW (0.5 Hp) AC Drive
46 Long Henning Chip Guard Way Cover 906404 LKU-130
20G11ND415AN0NNNNN PowerFlex 755 AC Drive
20DB080A3EYNANCSL PowerFlex 700S 80 A 30 Hp AC Drive
1771-CLL LONG LINE OPTION CABLE
1492-J2Q-OR IEC 1-Ckt Feed-Thru Blk,2 Conn Pts,1.5mm
194R-ND250P34ER5 KIT,DISCONNECT SW 600V AC MAX
1326AB-B520F-21-L MOTOR SERVO 460V 13.1NM 3500RPM IP67
100-C16KF300 16 A 100-C contactor
191E-AND3-CB16C-F11-KN 1 - 1.6 A 191E Reversing EcoStarter w/CB
1232X-ENB-A2M-6GPC-27R NEMA Pump Panel,Extra space,DS Type
1321-6T770-BB 1321 Power Component 770 kVA Transformer
103S-ASD3-CB63SL 4 - 6.3 A MCS Starter & Circuit Breaker
1492-CABLE050P Digital Cable Wiring System
140U-H-NH12 Circuit-Breaker Accessory
150-F625JBEB 150 Motor Controller
2300-SPE01A FUSE KLDR 10A 600V
20BD011A0AYNACC1 PowerFlex 700 11 A 7.5 Hp AC Drive
190S-AND2-CC10S-R11 190S Compact Comb Starter w/CB
1494GY-BF3N-203W NEMA 30 A Enclosed Disconnect
140M-D8E-B63-KN-MT MOTOR PROTECTION CIRCUIT BREAKER
103S-FTD2-FC32C-TE-V 23 - 32 A MCS Starter & Circuit Breaker
152H-3FBD-45-4R-6P-8L-900-99 Controller w/Fusible Disconn
109-C23ALE1R Non-Reversing Starter
152H-F201FBD-52-1F-5R-6P Controller w/Fusible Disconn
Allen Bradley 1769-OF8V 8 Channel Voltage Output Module Compact I/O
20AD4C0NYNNCC0 PowerFlex 70 3.4 A 2 Hp AC Drive
140M-C2E-B40-XL MOTOR PROTECTION CIRCUIT BREAKER
190E-ANEJ2-CC10C 6.3 - 10 A 190E Eco Starter with CB
Allen Bradley PanelView 1000 2711-K10C9 / C Rev B FRN 4.10
9358-BNT30U2R UPGRADE: OUT-SUPT: RSBATCH 10 TO 30
1x1x5 Kennametal Tool Holder TURNING DSSNR-164C
20AD022A0AYYACG0 PowerFlex 70 22 A 15 Hp AC Drive
2711-END1FRS SUPT RENEWAL CONTRACT FOR 2711END1FR PANELBUILDER 1400E CONFIGURATION SOFTWARE (FRENCH)
ALLEN BRADLEY X-232820 NSFP X232820
1771-NB4S HIGH RESOLUTION ISOLATED ANALOG MODULE (2) SRCG 4-20MA IN, (2) 4-20MA OUT, RCMND 1771-RT44 & 1771-NC6 OR NC15
20BD096A3ANNAEN0 PowerFlex 700 96 A 75 Hp AC Drive
20DD034A5EYNARCBL 34 A 25 Hp AC Drive
140U-K-TLA2 Terminal Lug Circuit-Breaker Accessory
100S-C85KP14BC 85 A MCS Safety Contactor
190S-ANZJ2-DB40C-R00 2.5 - 4 A 190S Compact Comb Starter w/CB
1492-SP1C060 SUPP. PROTECTOR MINI CIRCUIT BREAKER
103T-CTD3-RC16X-C1C-KN Combination Starter
ALLEN BRADLEY 800E-A4L NSFP 800EA4L
103S-AWD2-CA40C-TE MCS Starter & Circuit Breaker
140M-I8P-C30-FX 140M Circuit Breaker
MPL-A4540F-HJ22AA MOTOR,SERVO,10.2NM,3000RPM,ENCDR,230V,9.5KG
F1785-BEMSERB FIRMWARE UPGRADE FOR 1785-BEM COMMUNICATION MODULE
20BE9P0A0AYNAED0 PowerFlex 700 9 A 7.5 Hp AC Drive
1485P-P1R5-MN5R1 MINI-MINI-MICRO T-PORT
20DD022A3EYNADANE PowerFlex 700S 22 A 15 Hp AC Drive
190E-ANEJ2-CA63X-S01 0.4 - 0.63 A 190E Eco Starter with CB
AJ65SB3-16D Mitsubishi PLC AJ65SB316D
107S-ATZJ3-CB16C 1 - 1.6 A Reversing Starter & Breaker
9381-PA2500ENR SUPT REINSTATEMENT CONTRACT FOR 9381PA2500EN RSBATCH FOR PROCESSLOGIX ARCHIVER - 2500 TAGS
20AD011A3AYNAEG1 PowerFlex 70 11 A 7.5 Hp AC Drive
Allen Bradley Terminal Keyboard 1770FD PLC Overlay 1770-KBA PN 610716-01
DD100-6.5.1 DUAL-THERMOCOUPLE MODULE USER MANUAL
豫公安備 41010502000017號