1771-OVN
1771-OVN
1771-OVN
挑戰：
為應對提質增效和人口紅利消退等一係列挑戰，降低人工成本，提升產品質量並實現設備運行效率的化是該企業對DCS係統的核心要求。
解決方案：
● 該項目引了多家企業參與競標，經過對各家競標方案的反復對比，客戶對PlantPAx?係統的先進性和項目工程團隊的係統實施能力表示了充分的認可，終選擇在新工廠部署羅克韋爾自動化的PlantPAx現代分布式控制係統(DCS)，以實現全廠的控制和優化，該方案也是在競標中投標價的方案。
成果
● 在項目正式投產前的多次試生產中，產品的各項指標均達到了標準要求，特別是在定量加料、定時滴加和溫度控制等關鍵生產環節，更是達到了前所未有的控制效果。
當前，為應對小批量、個性化和快速響應的市場需求趨勢，化業不得不從傳統的大規模批量生產轉變為靈活、可控成本的柔性化和定制化生產。越來越多的企業希望通過融合自動化和信息化技術的智能制造解決方案，實現數字化和智能化轉型升級，以提高市場競爭力，步入快速、可持續的發展軌道。
某化工企業是目前內的液制造商和銷售商之一，其生產的水性聚合樹脂液可廣泛應用於涂料、紡織和防水等行業。面對現有工廠在產能提升和產品化的雙重發展瓶頸，該企業決定選址建設一座全新的現代化液生產基地。廠區佔地150畝，年產6萬噸水性聚合樹脂液，主要生產丙烯酸液等涂料材料、丙烯酸運動地坪和丙烯酸黏合劑等材料，車間一期規劃建設9條智能生產線，二期7條智能生產線。廠區含原料罐區、生產區、包裝區和成品罐區。該企業規劃在新生產基地部署現代化的過程控制係統(DCS)，以實現信息化、智能化和高化生產。
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