2727-MRMB1
2727-MRMB1
2727-MRMB1
解決方案
基於羅克韋爾自動化產品的解決方案，其中包括：
? MAXX係列全自動裁斷機和成型機
? 物料自動裝卸係統，如自動卸胎
? 用於成型鼓、裁斷裝置和傳送帶的22臺伺服驅動器
? 用於控制胎面膠張力的驅動器
? 用於實現和運動控制的Al l e n - Bradley GuardLogix 控制器
結果
? 將每個輪胎的成型階段制造從50至60 秒縮短到38秒
? 使得OEE達到80%以上成為可能
? 自動化操作可省略了一部分人工操作
? 冠帶纏繞速度從 6m/s 提升到 8m/s
? 在單次連續運動中即可完成內襯層胎側預貼合組件與胎體簾布的貼合
? 生產率、性和工學並重
? 漢堡“輪胎技術 2009”商展會期間獲得“創新和獎”
? MAXX 鞏固了 VMI 的市場地位
速度、質量和是生產汽車輪胎的要義所在。因此，VMI Holland在2009 年推出了新的機床產品線MAXX，該產品線能夠幫助輪胎制造企業大幅提升投資回報率。MAXX受到了熱烈的歡迎：在德漢堡“輪胎技術2009”商展會期間，VMI Holland被授予“創新和獎”。
位於Epe的VMI Holland的研發經理 Jan Grashuis 及其團隊共花了兩年時間將原始概念轉化為 MAXX 工程樣機。“們希望通過實施新型機電一體化機器概念來使質量更上一層樓。”Grashuis解釋道，“們的目標是同時在盡可能多的領域內獲得程度的改進。甚至可以理解為，們又重新進行了一遍基礎工程設計。們也花了很長時間深入思考新MAXX機器產品線背後的基本原理。設計這一新機器概念的同時，們收了VMI在過去十年間積累起來的所有實踐經驗。因此，們現在得以提供一種集質量、工學、易用性、速度、和生產率於一體的機器，這些成就，程度上歸功於羅克韋爾自動化。”
面臨的挑戰
輪胎成型機(TBM)是汽車輪胎生產過程中重要的元素之一。輪胎成型機用於將一係列膠部件，如胎面、胎側內襯層等，通過導開、裁斷、貼合等工藝制成生胎。
各膠部件從(工字輪等)料卷架上導開，依次在鼓上貼合各層膠部件。在本階段中，材料的供給精度、長度以及非常重要。這些可變因素由TBM中的攝像機視。Grashuis解釋道：“生產汽車輪胎的一個重要方面是加工每個輪胎所花的時間。這個時間應盡可能短。不久之前，TBM加工每個輪胎需要50至60 秒。而新型MAXX TBM則可在短短38秒內完成此過程。
客戶可實現高達80%的OEE(設備綜合效率)，能否達到此效率在程度上取決於客戶的料卷尺寸及尺寸變更次數等可變因素。更短的周期時間加上更高的OEE即意味著更大的輸出量。MAXX機器完全無需手動操作，操作員的主要任務是裝載材料軸。許多重要參數實施配方控制，因此準確性和重復性。
1494C-DJ612-A3-D-E 100A Cable Operated Disconnect Kit
20BD535U0ANNNND0 PowerFlex 700 535 A 450 Hp AC Drive
103T-BWD2-RC10C-C2B Combination Starter
1492-M5X15V1-20 Wiring System 5mm x 15mm 96 Mkrs/Crd
150-F1250NZE CONTROLLER,MOTOR 480V MAX
1326-CPC1T-RAL-060 CBL,PWR,56 FRM,FLEX,IP67,RT AN,SHFT EXIT
140A-C-AEA01 1 NC Contact Auxiliary Contact
20BD040A0AYNADB0 PowerFlex 700 40 A 30 Hp AC Drive
1492-IFM40F-FS-4 Wiring System
Allen Bradley SLC 500 1746-IO12 -1012 SER B NIB
100-C09ZY400 9 A 100-C contactor
100S-C85KP14C 85 A MCS Safety Contactor
153H-F108FBD-49-1 Controller w/Circuit Breaker
ALLEN BRADLEY SLC 500 INPUT MODULE 1746-N18 2005 DATE
140U-I6C3-D15-M 150 A Molded Case Circuit-Breaker
23B-D2P3D10DNN-P6-S1 23B AC Packaged Drive
190E-DNL2-CC16X-KY-S20 10 - 16 A 190E Eco Starter with CB
1336-R1-SP5A SNUBBER RESISTOR CONVERTER 1336STE F FRM
1494V-DJX611-B-D-E-F 100A Variable-Depth Disconnect Kit
ALLEN BRADLEY 800E-13RE128K NSFP 800E13RE128K
190E-BND2-CC16X-TE 10 - 16 A 190E Eco Starter with CB
1497B-A13-M15-0-N CONTROL POWER TRANSFORMER
191E-CND3-CC16X 10 - 16 A 191E Reversing EcoStarter w/CB
20DD065A0EYNACANE PowerFlex 700S 65 A 50 Hp AC Drive
194E-Y16-1753-4G IP65 (Thermoplastic) Load Switch
150-N84P 480V AC Protective Module
Allen Bradley Compact I/O Right End Cap Terminator 1769-ECR Ser A Rev 1 1769ECR
20AD4A3AYYNEG0 PowerFlex 70 3.4 A 2 Hp AC Drive
413495-001 413495-001 HP BLC7000 3 PHASE AC INPUT MODULE
Allen Bradley 5150-RS2 I/O Remote Scanner Module
140M-I8E-D10-NX MOTOR PROTECTION CIRCUIT BREAKER
141A-GM54S Busbar Adaptor Module
9358-BA03S SUPT RENEWAL CONTRACT FOR 9358BANT03ENE RSBIZWARE BATCH ARCHIVER (3 UNITS) SOFTWARE
100-C85KN10 85 A 100-C contactor
1746-P4 POWER SUPPLY - RACK MOUNT 120/240V AC - 10 AMPS WITH USER POWER, 70 WATT MAX.
1771-NOC 1771 8 Point Analog Output, N Series
2100PE-WLFVL36/4 LVMCC
9358-BA30U1R UPGRADE: OUT-SUPT: RSBIZWARE ARCHIVER 03 TO 30
190S-BNZJ2-CC10C-V 190S Compact Comb Starter w/CB
1492-ACABLE200WB Analog Cable Wiring System
20BD040A3AYNACA0 PowerFlex 700 40 A 30 Hp AC Drive
150-B240NBDD 150 Motor Controller
1769-IF4I CompactLogix 4 Point Analog Input Module
1233-CNBD-42 NEMA Size 2 Pump Panel,Slim line,CB Type
21BD011A3AYNARD0NNNN-ND-B1-C1-P7 PowerFlex 700 Packaged Drive Bulletin 21
Allen Bradley 1747-DCM/A SLC 500 Direct Communication Module
1403-DMA DISPLAY UNIT FOR POWERMONITOR 120/240V AC 50/60 MZ OR 125/250V DC
20F14GC140JN0NNNNN PowerFlex 753 AC Drive
190E-AND2-CB63R-R11 4 - 6.3 A 190E Eco Starter with CB
20BC105A0AYNACD1 PowerFlex 700 105 A 55 kW AC Drive
20BR481N0ANNNNC0 PowerFlex 700 481 A 400 Hp. AC Drive
Allen Bradley Panelview 1400E 2711E-T14C6 /E 2711ET14C6
Allen Bradley Input Module 1771-IAD
1485K-P5F5-N5 DeviceNet Physical Media
20CJ261N0AYNNNB0 PowerFlex 700H 261 A 200 Hp AC Drive
153H-C37FBD-43-3-4R-6P Controller w/Circuit Breaker
150-B240JBD-GU6-NB 150 Motor Controller
140M-I8E-C80E-TX MOTOR PROTECTION CIRCUIT BREAKER
1321-3TH770-CC 1321 Power Component 770 kVA Transformer
ACROMAG IP500 Quad EIA/TIA-232E Communication Module
1770-XF DATA HIGHWAY TERMINATOR SET
190S-END3-FC20S-R 190S Compact Comb Starter w/CB
1336-BDB-SP14D PCB,GATE DRIVE,1336STGF,230V,20HP
109-C60AAE1G-1 Non-Reversing Starter
9301-2SE340PTU5R RSVIEW32 RUNTIME 5K-32K UPGRADE OUT-SUPT (PT)
1411-8SHT-301 MODEL 8SHT, 300:5 RATIO
20BR248A0ANNAND0 PowerFlex 700 248 A 200 Hp.. AC Drive
20BB052A3AYNANN0 PowerFlex 700 52 A 20 Hp AC Drive
140U-H0C3-D12 H frame molded case circuit-breaker
ALLEN BRADLEY PROGRAMMING TERMINAL 1201-HAP SER. B FRN 1.05
191S-BND3-DC10C 191S Rev. Compact Starter w/CB
20BD248M0AYNAND0 PowerFlex 700 248 A 200 Hp AC Drive
1492-ACABLE004UD Analog Cable Wiring System
9399-RSRGR RSRULES GETTING STARTED GUIDE
Allen Bradley 1746-OA16 Output Module Series C 2 Avail.
100-DT20 Contactor Terminal Covers
109-C09AAE1C Non-Reversing Starter
104S-C30L210C IEC 30 A MCS Safety Reversing Contactor
9301-2SE235ZHU3R RSVIEW32 WORKS 1500-5K UPGRADE OUT-SUPT (ZH)
ALLEN BRADLEY 800T-N93 USPP 800TN93
9358-BA60ENE RSBIZWARE BATCH ARCHIVER 60 UNITS
1497B-A14-M12-0-N CONTROL POWER TRANSFORMER
20DD385B3ENNBCANE 385 A 300 Hp AC Drive
20BC170A0AYNANA0 PowerFlex 700 170 A 90 kW AC Drive
194C-C10-8271 IEC CNTRL SW VOLTMETER 0-RS-ST-TR 45 10A
20DD248A3NYNACANE PowerFlex 700S 248 A 200 Hp AC Drive
1414-ITS0BRAA SPACE TEMPERATURE TRANSMI
1492-CABLE004Z Digital Cable Wiring System
112-C23FBE1C-6P-7 Fusible Disconnect Combination Starter
140M-C2E-B40-DX-MT MOTOR PROTECTION CIRCUIT BREAKER
0.01Hz3MHz Signal Generator Source Module&DDS Function TTL Output Count Input
1492-MR5X8VR21-40 1492-MR5X8 marker card Wiring System
194L-A20-1764 Control and Load Switch
107T-AWD3-RC10C-E1D-KY-SP Rev. Combination Starter
20BD4A3NYYAND1 PowerFlex 700 3.4 A 2 Hp AC Drive
20DD014A0NYNANBNE PowerFlex 700S 14 A 10 Hp AC Drive
20BB154A3ANNACB0 PowerFlex 700 154 A 60 Hp AC Drive
9357-DNETMD3E RSNETWORX FOR DEVICENET PLUS MAINT. AND DIAGS
9381-PEDREPENS SUPT RENEWAL CONTRACT FOR 9381PEDREPEN RSBATCH FOR PROCESSLOGIX REPORT EDITOR
20DD180A3ENNARANE 180 A 150 Hp AC Drive
20AC060F0AYNANC0 PowerFlex 70 60 A 30 kW AC Drive
20BC011A3AYNANC1 PowerFlex 700 11.5 A 5.5 kW AC Drive
194R-2NDNONC AUXILIARY CONTACT NO NC
190S-BNDJ1-DC10C 190S Compact Comb Starter w/CB
150-F361NCD CONTROLLER MOTOR 480V MAX
1796-DNETHW26 IDP DEVICENET DEMO BOX#2 220V (ITALY)
ALLEN BRADLEY 1794-OE4 NSFP 1794OE4
150-B180NBRF 150 Motor Controller
190S-BND2-CC10C-KN-R10 190S Compact Comb Starter w/CB
1492-ACABLE003UB Analog Cable Wiring System
20BR125A0NYNAND1 PowerFlex 700 125 A 100 Hp.. AC Drive
1738-IJM23 5 VDC INCREMENTAL ENCODER
6556-PA0PM4 CLUTCH/BRAKE KIT W/ARMED CONTINUOUS PUSHBUTTON
1000ET-C800FC-3Z ETC, push button station
21AD027E3AYNAND0NNNN-ND-B0-C1-P3-S1-S9-S10-S13-S16 PF70 21AD27
1425-D2002-MOD PowerMonitor Wireless, 200A, 300V Delta
1492-C040040XDR2 LA Water 2-Length D-Cable Wiring System
20DJ096A3NYNACGNE PowerFlex 700S 96 A 75 Hp AC Drive
1232X-FNB-A2N-6P-28R-427-TB12 NEMA Pump Panel,Extra space,DS Type
193-EEEP E1 Plus 5.4-27.0 A Overload Relay
2090-DAN-18S07 TL-Series 7 m Length Brake Cable
1494G-BF6N-203W NEMA 30A Enclosed Disconnect
20G11LE825JN0NNNNN PowerFlex 755
194E-E100-TN NEUTRAL TERMINAL 80 - 100 AMP
190S-CNDJ2-CC16C-S11 10 - 16 A 190S Compact Comb Starter w/CB
20BB015A3AYNBNN0 PowerFlex 700 15.3 A 7.5 Hp AC Drive
Y-1003-2-H00AA MOTOR,SERVO,0.35 NM,4500RPM,ENCDR,230V,1.04KG
152H-F361FBD-57-1 Controller w/Fusible Disconn
107T-AWD7-RB40SC-C2A-KN Rev. Combination Starter
20BD600N3ANNNNC0 PowerFlex 700 600 A 500 Hp AC Drive
21T-179615-903-9CA LiquiFlo 2.0 Carrier Corp 460 A AC Drive
ADDAC SYSTEMS ADDAC205 DUAL OSCILLOSCOPE AWG MODULAR EURORACK MODULE
Adept Technology 10337-15200 Rev P5 Circuit Board Module Drive 1033715200
20AD027C3AYNADG0 PowerFlex 70 27 A 20 Hp AC Drive
153H-F60FCD-47-1-6P Controller w/Circuit Breaker
2090-UXNPBMP-8S30 MP-Series 30 m Length Power Cable
107S-D3-CB40C-KY 2.5 - 4 A Reversing Starter & Breaker
100-C16N300 16 A 100-C contactor
20DD300A3EYNNCANE 300 A 250 Hp AC Drive
1790D-0V16 DNET LDX I/O, 24VDC, 16 SINK OUT BASE, D-SHELL
81557 Old-Stock Telemecanique ABS-2SC02EB Interface Module
2711-T14C9 PV1400 COLOR TOUCH, RS232 (DH485) & RS232 PRINT W/RS-232 (DH-485) COMMUNICATION & RS-232 PRINTER PORT SP: 09/30/05
D5000-6.4.21 REFERENCE MANUAL INTERCHANGE SOFTWARE
150-FPP625B SMC Flex Repair Part
12 Western Reserve Controls WRC Input Output Modules 1781-WB5S NWOB
190S-ENG3-FC25C 18 - 25 A 190S Compact Comb Starter w/CB
190E-DND2-CC16C-S11 10 - 16 A 190E Eco Starter with CB
104-C30G22 30 A Reversing Contactor
20BD014A3AYNAND0NNAD PowerFlex 700 14 A 10 Hp AC Drive
20LD360N5NNNAN20WA 360 A 300 Hp 20L AC Drive
112-C09FB40 IEC Enclosed Combination Starter
1370-LG204 CONTACTOR CRIMP LUG KITS, 204A
Allen Bradley AB VersaView 1200P 6181P-12TSXP Ser. E NIB
ALLEN BRADLEY INPUT MODULE 1746-IV16 SERIES C
109-CAKB0-D1D-2 Bulletin 109
Allen-Bradley 1770-FAC
20G1AGD248AA0NNNNN PowerFlex 755
140U-N6G3-E12-Z1 N frame molded case circuit-breaker
1336T-MCB-SPS51B PCB,MAIN Cntrl,SLE,1336T SER B,V5.01
9358-BANT30ENE RSBATCH ARCHIVER 30 UNITS
20BB9P6A0AYNBND0NNAE PowerFlex 700 9.6 A 3 Hp AC Drive
190E-AND2-CB25C-R11 1.6 - 2.5 A 190E Eco Starter with CB
3Ware LSI00251 9750-24i4e SGL SAS 24 int. 4 ext. RAID
2090-XXTFMP-S12 MP-Series 12 m Length Feedback Cable
20DE590N0NNNBCANE PowerFlex 700S 590 A 600 Hp AC Drive
100-C1600 16 A 100-C contactor
22611 Old-Stock Omron C200H-ID212 Input Module 24VDC 7mA
1336-BD-SP5A DIODE
Nivis Enclosure Enhanced BPL 1CH Module Interface
1492-ACABLE009Y Analog Cable Wiring System
1485C-R4M5-C DNET THICK CORDSET
ALLEN BRADLEY PANELVIEW PLUS 1000 OPERATOR INTERFACE 2711P-RDB10C 2711P-B10B1
194E-KA20-6EX Load Switch
20AB070A3AYNAEC0 PowerFlex 70 70 A 25 Hp AC Drive
100-C30UDJ10 30 A 100-C contactor
100-K05ZA01M IEC 5 A Contactor
140M-C2E-C29-BX-KN 140M Circuit Breaker
ALLEN BRADLEY 1771-IA2 INPUT MODULE
ACS MOTION CONTROL HSSI-IO16 EXPANSION MODULE WITH 16 OPTO-ISOLATED INPUT/OUTPUT
103S-AWD3-CB16C 1 - 1.6 A MCS Starter & Circuit Breaker
150-B180NBDF 150 Motor Controller
1485G-P0X5J5-FN5 DNET OVERMOLD OPEN STYLE
1789-L60 SoftLogix 5800 Controller
103S-GSD3-F5S-KN 32 - 45 A MCS Starter & Circuit Breaker
9301-2SE3300PTS SUPT RENEWAL CONTRACT FOR 93012SE3300PT RSVIEW32 RUNTIME 1500 SOFTWARE (PORTUGUESE)
190S-BNJ1-CC16C-A11 10 - 16 A 190S Compact Comb Starter w/CB
1492-35490-424 ASSY
1771-CLL LONG LINE OPTION CABLE
9351-VS INTERCHANGE FOR OPENVMS
20DD052A3EYNAEBBE PowerFlex 700S 52 A 40 Hp AC Drive
20BD875A0ANNNND0 PowerFlex 700 875 A 700 Hp AC Drive
9358-BBKEY60S SUPT RENEWAL CONTRACT FOR 9358BNTK60ENE RSBIZWARE BATCH BACK-UP KEY (60 UNITS) SOFTWARE
1336-MOD-N1 ISOLATED SIGNAL CONDITIONER
100-C16KP01 16 A 100-C contactor
1492-M6X12VU1-10 Wiring System 6mm x 12mm 120 Mkrs/Crd
1485F-P5N5-A DNET RECEPTACLE THICK
20AD040A3NYNADC0 PowerFlex 70 40 A 30 Hp AC Drive
150-F625NZED CONTROLLER,MOTOR 480V MAX
豫公網安備41010502000017號 
