1771-DBMEM1
1771-DBMEM1
1771-DBMEM1
一、係統概述
汽車制造廠的輸送線和裝配線是一個非常復雜的控制係統，它需要控制道岔、停止器、捉器、隔離開關、 急停開關、接近開關、光電開關、傳送機、張緊器、提升機、舉升臺等許多執行機構。奇瑞公司二期工程總裝車間採用兩條裝配線、四種車型混線生產，自動化程度 很高，控制係統復雜。整個控制係統分控制室和四個遠程控制站，組成一個全廠工業局域網，遠程控制櫃PLC通過以太網將自己所控制的區域的生產情況傳送 至控制室的計算機係統。
二、係統選型及特點
PLC（可編程邏輯控制器）作為在復雜控制係統中替代電磁繼電器順序控制而出現，從它誕生起，就具有良好的發展的前景和廣闊的前途。隨著總線控制和網絡的出現和應用，PLC如虎添翼，不斷向各個行業滲透。現在，在工業上幾乎每個行業都可以看到PLC的身影。
公司根據自動化控制人員在產品實際應用上的經驗和總結，在認真分析上的控制係統公司的產品的基礎上，以及鑒於一期工程採用羅克韋爾自動化公司A-B品牌的PLC產品的良好運行狀況，所以二期工程仍採用了A-B品牌的PLC，來控制整個車間的生產情況。
作為羅克韋爾自動化公司旗下擁有歷史的品牌，A-B品牌PLC在工業界享有盛名。PLC-5係列PLC作為A-B品牌家族中成熟的產品，擁有許多功能模塊，可以實現多種復雜的控制係統。
此外，羅克韋爾自動化公司的軟件眾多，功能強大，對A-B的產品有廣泛的支持。有RSLogix 5、RSLogix 500、RSLogix 5000、SLC 500-A.I.係列編程軟件，控制網組態軟件RSNetWork等一係列梯形圖編程軟件包，為羅克韋爾自動化公司的產品提供了可靠的通訊能力、強大的編 程功能和的診斷能力和控能力，以及運行控制功能。
經過深思熟慮，終們確定了羅克韋爾自動化公司的PLC-5可編程序控制器、RSLogix 5編程軟件、RSNetWork控制網組態軟件以及RSView控軟件組成的自控係統，來控制總裝車間整個生產裝配線，實現各項功能，滿足整個車間對自 動化控制係統的要求。此外，奇瑞公司二期工程的焊裝輸送線和涂裝輸送線也採用了羅克韋爾自動化公司的A-B品牌PLC。
們選擇的PLC-5/40E CPU，內存容量大，數據處理能力強，網絡功能強大，帶有以太網網口，不需要額外的以太網通訊模塊。PLC-5/40E CPU使用鑰匙開關改變處理器的操作模式：
RUN（運行）— 在運行模式下，用戶不能創建或刪除程序文件，創建或刪除數據文件，或通過編程軟件改變操作模式。
PROG（編程）— 在編程模式時，用軟件編程不能改變操作模式
REM（遠程）— 通過編程軟件，在遠程編程、遠程測試、遠程運行模式之間改變。RSLogix 5編程軟件具有可靠的通訊能力、強大的編程功能和的診斷能力和控能力，以及運行控制功能：
診斷和故障查找工具
可靠的通訊功能
統一的項目視圖
靈活的梯形圖邏輯
符號編程
可選的梯形圖視圖
容易的通信組態
利用RSLogix 5梯形邏輯編程軟件，可以優化係統性能，節省項目開發時間，提高生產率。上位機控軟件RSView32是羅克韋爾自動化公司推出的組態軟件平臺，它使用方便，可以構造靈活的界面和強大的功能，用RSView32組態軟件能開發出較強的組合畫面：
快速靈活的畫面切換
靈活有效的報方式
強大的功能和簡單直觀的操作方式
靈活實用的設置功能
實用的管理功能
利用上位機控軟件RSView32，坐在控制室，就可以控現在的機械化設備，對現場的生產情況一目了然。
190S-GNF3-F5S-S10 32 - 45 A 190S Compact Comb Starter w/CB
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140M-C2N-B25-DX-KN-MT-TE 140M Circuit Breaker
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20BC140A0ANNANC0 PowerFlex 700 140 A At 75 KW AC Drive
152H-80FBD-59-1-4R-6P-8B-901 Enclosed Motor Starter Controller w/Fusi
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198-QC-2SSPL IEC Quick Connect Component
190E-BND1-CC16R 10 - 16 A 190E Eco Starter with CB
103S-DTD4-DC20C MCS Starter & Circuit Breaker
100-3UL00 43 A 100-C contactor
1442-PS-0860E0050A Series 1442 8 mm Tip Pick-Up Probe
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20BC125A3ANNAEC1 PowerFlex 700 125 A 55 kW AC Drive
140M-C2E-C16-KN-XC MOTOR PROTECTION CIRCUIT BREAKER
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199-SC2 STAB CONN KIT
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2030-CH0085H-1TD ElectroGuard Bulletin 2030
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1000DP-23138209 I-R, PEAKS DRYER ASSEMBLY
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1397-DB-B040L DYNAMIC BRAKE,500VDC,OPEN, 40HP
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1585BP-M8TBBM-60 ETHERNET VARIANT 1
140U-J-FCX10 Circuit-Breaker Accessory
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20DC1K0N3ENNBEASE 1030 A 560 kW AC Drive
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23B-D012DF04NN 23B AC Packaged Drive
1494V-DJ611-B 100A Variable-Depth Disconnect Kit
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1485GS-P2M5-C DeviceNet Physical Media
03 GMC ENVOY XL Communication Control Module w/ OnStar Opt UE1
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1397-65242-400JSX AC LINE DISC.125HP 230VAC/250HP 460VAC
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1606-XNET4 1606 XLS 4 A DeviceNet Psy Power Supply
MPL-A4540F-SJ24AA MOTOR,SERVO,10.2 NM,3000RPM,SINGL,230V,BRK,13KG
9301-2SE2400U2 UPGRADE: IN-SUPT: RSVIEW WORKS 300 TO 32K
1771-NC15 1771 N-Series Cable
20BJ096A0ANNANC0 PowerFlex 700 96 A 75 Hp. AC Drive
152H-F201FBD-52-1-3-3B-4G-4R-6PX-8L-HC3-NB Controller w/Fusible Disconn
1492-CJJ10-3 Screw Center Jumper 10 mm 3 Pole
140M-I8P-D15-CX MOTOR CIRCUIT PROTECTOR
1411-125-202 MODEL 125, 2000:5 RATIO
9301-2SE3300DER SUPT REINSTATEMENT CONTRACT FOR 93012SE3300DE RSVIEW32 RUNTIME 1500 SOFTWARE (GERMAN)
190E-CND2-CB40B 2.5 - 4 A 190E Eco Starter with CB
ALLEN BRADLEY 1746-IB16 INPUT MODULE K6
1494V-00-A-B-F-G 1494V Circuit Breaker Kit
1746-RL59 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-IH16 (KIT INCLUDES 1 OCTAL LED LABEL & 1 DOOR LABEL)
Advantech 4 Port RS232/422/485 Card Circuit Board PCL-746PCL74?6 Rev B1 01-2
190S-ANDJ1-JB25C 190S Compact Comb Starter w/CB
9301-2SE2400KOU3 RSVIEW32 WORKS 150-32K UPGRADE IN-SUPT (KO)
100S-C16UDJ14C 16 A MCS Safety Contactor
20BD2P1A3AYNANC1NNAD PowerFlex 700 2.1 A 1 Hp AC Drive
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1492-RIFM40F-FS120-2 RTB STY 16 IND ISOL.FUSE W/LED 120VAC/DC
1321-3TW027-BB-JXDB53-004 CUSTOM ISOLATION TRANSFORMER
109-C72FAE1G-1 Bulletin 109
AB Allen Bradley 1771-IAD Series A 120 V AC Input Module PLC 1771IAD
1770-XZ 1/2 AA LITHIUM BATTERY
1791-OA32/ B Allen Bradley 1791OA32 F285
152H-F108FADB-46-3-4G-6P Controller w/Fusible Disconn
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2030-RLSJG ElectroGuard Bulletin 2030
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1788-CNFR CONTROLNET LOGIX DAUGHTER CARD REDUNDANT FIBER MEDIA
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107S-AWZJ3-CB16C-SB 1 - 1.6 A Reversing Starter & Breaker
1492-ACABLE018UB Analog Cable Wiring System
1494C-DJ606-A4-D ETO:600A CABLE OPERATED DISCONNECT KIT
8720MC-CN1 CONTROL MODULE MATING CONNECTOR KIT
1492-MS5X9H111-120 Wiring System 5mm x 9mm 80 Mkrs/Crd
1321-3LR078-B 1321 Power Component 78 A Line Reactor
100-C23D10 23 A 100-C contactor
1492-ACAB005D69 Analog Cable Wiring System
2711-K10C12L1 PV1000 COLOR KEY, PBUS & RS232 PRINT PROFIBUS 1.5 MEG DP COMMUNICATIONS WITH RS232 PRINTER PORT
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ABB 2668 402-53 DSDI110A DIGITAL INPUT MODULE BOARD CARD 62685
191E-AND3-CC10C 191E Reversing EcoStarter w/CB
100S-C09K14C 9A MCS Safety Contactor
20BD027A3AYNAND0 PowerFlex 700 27 A At 20 Hp AC Drive
193-T1APM Mounting Adaptor
194L-A32-1756 Control and Load Switch
1497A-A11-M7-3-N CONTROL POWER TRANSFORMER
2090-XXNPY-16S02 Y-Series 2 m Length Power Cable
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5 Year Next Business on All NetApp
1485G-P0X3J5-FD5 DNET OVERMOLD OPEN STYLE
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22D-E6P6H204 PowerFlex 40P 4 kW (5 Hp) AC Drive
20BC105A3ANNANA0 PowerFlex 700 105 A 55 kW AC Drive
1784-CP5 CABLE ASSY, 10FT/3.20M, 1784-KTK1 (15-PIN D-SHELL) TO 5/10, 5/15, 5/25 & PLC-3 WITH DH+ (9-PIN D-SHELL)
194L-HA-175I IEC CONTROL AND LOAD SW ACTUATOR TYPE A
20BD096A3ANNADN0 PowerFlex 700 96 A 75 Hp AC Drive
6556-SDM DIE MONITORING SOFTWARE FOR THE SLC
Controlotron 994-2 Analog Input Data Module 994-2S
190E-AND1-CB40C-R 2.5 - 4 A 190E Eco Starter with CB
1397-FC030 1397-FC0300V FUSE CONVERSION KIT,
1497A-A2-M8-3-N CONTROL POWER TRANSFORMER
140M-J2E-D16-XR 140M Circuit Breaker
20AD2P1A3AYYNEG1 PowerFlex 70 2.1 A 1 Hp AC Drive
1497B-A5-M13-1-N CONTROL POWER TRANSFORMER
1492-F3BL TERMINAL BLOCK 300V MAX
9358-PSMDCE POCKETSMART TM DATA COLLECTOR
103S-DWD6-DC16A-KN 10 - 16 A MCS Starter & Circuit Breaker
1000TR-XF35-200 TRANE 350VA 200V XFMR ASY
20BD5P0A0NYNADC0 PowerFlex 700 5 A 3 Hp AC Drive
100-C30L01 30 A 100-C contactor
1757-FIMUL050 FOUNDATION FIELDBUS FIM MODULE USAGE LICENSE UP TO 50 MAX
1497B-A4-M17-0-N CONTROL POWER TRANSFORMER
150-C60FBD-1-3-4R-6P-90 NEMA 60 A 150 Motor Controller
20BR292N0NNNNCD1 PowerFlex 700 292 A 250 Hp. AC Drive
20DE144A0ENNADANE PowerFlex 700S 144 A 150 Hp AC Drive
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104S-C23KD210C IEC 23 A MCS Safety Reversing Contactor
6182H-7KRH15B VVCE 700, KEYPAD, STD MEM, CNET, AC INCL RS232, ETHERNET, USB, 128MB RAM, 128MB FLASH
1485P-P1E4-B3-N5 KWIKLINK MINI DROP
1494V-DH644-A-D-E 400A Variable-Depth Disconnect Kit
Allen Bradley Input Module 1794-IB16 Rev L01 28946
190S-ENKD3-FC25C 18 - 25 A 190S Compact Comb Starter w/CB
20AB2P2A3AYNNDC1 PowerFlex 70 2.2 A 0.5 Hp AC Drive
179799 KIT, BUS/GATE DRIVER INTERFACE HARNESS
2711P-K6C3A PV PLUS 600 COLOR, KEYPAD, DH485, AC PS INCL RS232, ETHERNET & USB, 32MB FLASH/64MB RAM
103SS-DJ2-DC16C-KY-SP-TE IEC Safety Combination Starter
153H-F201FBD-51-6P-8L-20E Controller w/Circuit Breaker
100S-C16KF32C 16 A MCS Safety Contactor
ABB ACH401B00932 A0AE0000 MOTOR SPEED DRIVE CONTROLLER
1232X-BNB-6P-24-427-429 NEMA Pump Panel,Extra space,DS Type
1786-TNCJ4 CONTROLNET TNC COAXIAL CONN - JACK TO JACK (PRICED PER PIECE, SOLD IN LOTS OF 4)
20BD014A3AYNACB0 PowerFlex 700 14 A 10 Hp AC Drive
9399-RSVSPCGR RSVIEW32 SPC GETTING RESULTS GUIDE
194E-FA40EX-P11 Load Switch
190E-ANJ2-CB63C-R 4 - 6.3 A 190E Eco Starter with CB
Allen Bradley 2711P-T7C15A2 /A PanelView Plus 700 Color 6.5" 2011
D9220-6.5.1 DEVELOPERS GUIDE-CONTROL
1492-LD4RB300 terminal block, resistor, 30.1 Ohms
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194R-NJ400P3 400 A IEC Disconnect
1232X-DNB-A2L-4LG-6P-26J NEMA Pump Panel,Extra space,DS Type
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9357-CNETMDAD3S SUPT RENEWAL CONTRACT FOR 9357CNETMDAD3E RSNETWORX MD FOR CONTROLNET ADD-ON SOFTWARE
1489-A3D350 UL489 MINI CIRCUIT BIEC60947-2 MINI CIRC
1494C-DJ611-A4-B1-D 100A Cable Operated Disconnect Kit
1492-CA1G NEMA 600V Open Construction Block
1492-CJJN6-2 CENTER JUMPER
21P-CB-A600-HDL2 KIT,CKT BRK HANDLE AND 148mm SHAFT
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ALLEN BRADLEY FLEX I/O 24VDC SINK INPUT MODULE 1794-IB8 REV. B01 3
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4 PCS Omron Switch Limit Roller Plunger Z-15GQ22-B
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2090-CPWM6DF-16AA15 TL-Series 15 m Length Power Cable
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100S-3K14C 43 A MCS Safety Contactor
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