1789-DPALEN
1789-DPALEN
1789-DPALEN
安裝羅克韋爾自動化PlantPAx 過程控制解決方案，其中包括：
? 通過共享的現有光纖網絡連接到服務器的Allen-Bradley ControlLogix PAC
? FactoryTalk View、FactoryTalk Batch和 FactoryTalk Historian
? Allen-Bradley PowerFlex? 變頻器
? E3 智能過載繼電器和控制機構
? 通過現場總線連接到ControlLogix PAC 的Endress+Hauser 儀表
? 戰略維護合同、團隊支持合同以及 FactoryTalk Asset Centre
取得的成果
? 基於S88 標準的整套過程解決方案
? 縮短產品上市時間
? 提高產能
背景
業界的個人洗滌用品公司PZ Cussons 投資新建了一家高速洗滌液生產廠，大幅提高了公司產能並從更加的生產過程中獲益。這家公司的舊廠區曾在過去很長一段時間內發展得生機勃勃，但其產量卻達不到規模經濟的要求，難以滿足業務需求。過去，這個廠區幾乎在所有生產階段都出現過操作員過多幹預的問題，這經常會造成不希望出現的產品差異。
該公司了解到生產操作中其實可以節省大量成本，並且意識到只有現代化的過程工廠才能實現這一目標。
面臨的挑戰
作為改進其英供應鏈並實現現代化的一部分，PZ Cussons 決定利用現代化過程自動化基礎架構提供的控制和可視化功能。在明確建造一家新的英生產工廠的可行性時，公司意識到舊廠區的大量現有過程設備很難滿足現代化生產環境的需求。
這是該公司選擇羅克韋爾自動化及其戰略聯盟合作夥伴Endress+Hauser 所提供的業內的產品和服務的原因之一。解決方案完全符合ISA S-88 標準且利用聯網儀表和路由閥，此外，羅克韋爾自動化集成架構意味著通用的軟件環境和可擴展性，可地簡化安裝和跨生產線升級的過程。
從“全新設計”開始，PZ Cussons 認識到許多方面都能夠節省成本並不必要的成本。為了在庫存和交付方面進一步節省成本，公司還希望採用更精益的生產流程。
該公司面臨的主要挑戰是如何使過程中的所有步驟都可見並使所有參數都保持在運行允許範圍之內。應對這一挑戰需要採用極其的批處理係統、混合係統和計量係統，並要求這些係統之間不僅能夠彼此通信，還能夠與辦公室中的主控制係統通信，而且能通過的外部網與外部供應商進行通信。
解決方案
利用由羅克韋爾自動化設計和不斷改進的設備，以及由Endress+Hauser 設計和調試的儀表和現場總線網絡來開發和控制全新的加工和生產操作。
項目的實施過程充分利用現場總線設備所提供的靈活性、改進的生產以及診斷數據。這為PZ Cussons 實現了程度的過程可見性，並且能夠控制的設備遠遠不止舊廠區中所配的設備。這種新方案幫助公司實現了預期的成本節省，而且還了許多會增加不必要成本的過程變量。
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