1786-FS60
1786-FS60
1786-FS60
一、係統概述
汽車制造廠的輸送線和裝配線是一個非常復雜的控制係統，它需要控制道岔、停止器、捉器、隔離開關、 急停開關、接近開關、光電開關、傳送機、張緊器、提升機、舉升臺等許多執行機構。奇瑞公司二期工程總裝車間採用兩條裝配線、四種車型混線生產，自動化程度 很高，控制係統復雜。整個控制係統分控制室和四個遠程控制站，組成一個全廠工業局域網，遠程控制櫃PLC通過以太網將自己所控制的區域的生產情況傳送 至控制室的計算機係統。
二、係統選型及特點
PLC（可編程邏輯控制器）作為在復雜控制係統中替代電磁繼電器順序控制而出現，從它誕生起，就具有良好的發展的前景和廣闊的前途。隨著總線控制和網絡的出現和應用，PLC如虎添翼，不斷向各個行業滲透。現在，在工業上幾乎每個行業都可以看到PLC的身影。
公司根據自動化控制人員在產品實際應用上的經驗和總結，在認真分析上的控制係統公司的產品的基礎上，以及鑒於一期工程採用羅克韋爾自動化公司A-B品牌的PLC產品的良好運行狀況，所以二期工程仍採用了A-B品牌的PLC，來控制整個車間的生產情況。
作為羅克韋爾自動化公司旗下擁有歷史的品牌，A-B品牌PLC在工業界享有盛名。PLC-5係列PLC作為A-B品牌家族中成熟的產品，擁有許多功能模塊，可以實現多種復雜的控制係統。
此外，羅克韋爾自動化公司的軟件眾多，功能強大，對A-B的產品有廣泛的支持。有RSLogix 5、RSLogix 500、RSLogix 5000、SLC 500-A.I.係列編程軟件，控制網組態軟件RSNetWork等一係列梯形圖編程軟件包，為羅克韋爾自動化公司的產品提供了可靠的通訊能力、強大的編 程功能和的診斷能力和控能力，以及運行控制功能。
經過深思熟慮，終們確定了羅克韋爾自動化公司的PLC-5可編程序控制器、RSLogix 5編程軟件、RSNetWork控制網組態軟件以及RSView控軟件組成的自控係統，來控制總裝車間整個生產裝配線，實現各項功能，滿足整個車間對自 動化控制係統的要求。此外，奇瑞公司二期工程的焊裝輸送線和涂裝輸送線也採用了羅克韋爾自動化公司的A-B品牌PLC。
們選擇的PLC-5/40E CPU，內存容量大，數據處理能力強，網絡功能強大，帶有以太網網口，不需要額外的以太網通訊模塊。PLC-5/40E CPU使用鑰匙開關改變處理器的操作模式：
RUN（運行）— 在運行模式下，用戶不能創建或刪除程序文件，創建或刪除數據文件，或通過編程軟件改變操作模式。
PROG（編程）— 在編程模式時，用軟件編程不能改變操作模式
REM（遠程）— 通過編程軟件，在遠程編程、遠程測試、遠程運行模式之間改變。RSLogix 5編程軟件具有可靠的通訊能力、強大的編程功能和的診斷能力和控能力，以及運行控制功能：
診斷和故障查找工具
可靠的通訊功能
統一的項目視圖
靈活的梯形圖邏輯
符號編程
可選的梯形圖視圖
容易的通信組態
利用RSLogix 5梯形邏輯編程軟件，可以優化係統性能，節省項目開發時間，提高生產率。上位機控軟件RSView32是羅克韋爾自動化公司推出的組態軟件平臺，它使用方便，可以構造靈活的界面和強大的功能，用RSView32組態軟件能開發出較強的組合畫面：
快速靈活的畫面切換
靈活有效的報方式
強大的功能和簡單直觀的操作方式
靈活實用的設置功能
實用的管理功能
利用上位機控軟件RSView32，坐在控制室，就可以控現在的機械化設備，對現場的生產情況一目了然。
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