1783-EMS04T
1783-EMS04T
1783-EMS04T
解決方案
基於羅克韋爾自動化產品的解決方案，其中包括：
? MAXX係列全自動裁斷機和成型機
? 物料自動裝卸係統，如自動卸胎
? 用於成型鼓、裁斷裝置和傳送帶的22臺伺服驅動器
? 用於控制胎面膠張力的驅動器
? 用於實現和運動控制的Al l e n - Bradley GuardLogix 控制器
結果
? 將每個輪胎的成型階段制造從50至60 秒縮短到38秒
? 使得OEE達到80%以上成為可能
? 自動化操作可省略了一部分人工操作
? 冠帶纏繞速度從 6m/s 提升到 8m/s
? 在單次連續運動中即可完成內襯層胎側預貼合組件與胎體簾布的貼合
? 生產率、性和工學並重
? 漢堡“輪胎技術 2009”商展會期間獲得“創新和獎”
? MAXX 鞏固了 VMI 的市場地位
速度、質量和是生產汽車輪胎的要義所在。因此，VMI Holland在2009 年推出了新的機床產品線MAXX，該產品線能夠幫助輪胎制造企業大幅提升投資回報率。MAXX受到了熱烈的歡迎：在德漢堡“輪胎技術2009”商展會期間，VMI Holland被授予“創新和獎”。
位於Epe的VMI Holland的研發經理 Jan Grashuis 及其團隊共花了兩年時間將原始概念轉化為 MAXX 工程樣機。“們希望通過實施新型機電一體化機器概念來使質量更上一層樓。”Grashuis解釋道，“們的目標是同時在盡可能多的領域內獲得程度的改進。甚至可以理解為，們又重新進行了一遍基礎工程設計。們也花了很長時間深入思考新MAXX機器產品線背後的基本原理。設計這一新機器概念的同時，們收了VMI在過去十年間積累起來的所有實踐經驗。因此，們現在得以提供一種集質量、工學、易用性、速度、和生產率於一體的機器，這些成就，程度上歸功於羅克韋爾自動化。”
面臨的挑戰
輪胎成型機(TBM)是汽車輪胎生產過程中重要的元素之一。輪胎成型機用於將一係列膠部件，如胎面、胎側內襯層等，通過導開、裁斷、貼合等工藝制成生胎。
各膠部件從(工字輪等)料卷架上導開，依次在鼓上貼合各層膠部件。在本階段中，材料的供給精度、長度以及非常重要。這些可變因素由TBM中的攝像機視。Grashuis解釋道：“生產汽車輪胎的一個重要方面是加工每個輪胎所花的時間。這個時間應盡可能短。不久之前，TBM加工每個輪胎需要50至60 秒。而新型MAXX TBM則可在短短38秒內完成此過程。
客戶可實現高達80%的OEE(設備綜合效率)，能否達到此效率在程度上取決於客戶的料卷尺寸及尺寸變更次數等可變因素。更短的周期時間加上更高的OEE即意味著更大的輸出量。MAXX機器完全無需手動操作，操作員的主要任務是裝載材料軸。許多重要參數實施配方控制，因此準確性和重復性。
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