1771-DL羅克韋爾
1771-DL,allen-bradley
1771-DL美AB
使用模塊化接線組件和機旁解決方案幫助輪胎設備制造商提高設備組裝速度，使接線時間縮短 20%，同時使設備體積減小 25%。
位於俄亥俄州北坎頓的 RRR Development 是美一家客車、輕型卡車和工業輪胎裝配機制造商，輪胎年產量超過 10 億。該公司為 34 家輪胎工廠設計制造單一平臺和多平臺輪胎設備。
為保證這些企業及其終用戶順利達成目標，原始設備制造商不斷投資新型技術。借助機旁控制解決方案和模塊化接線技術，RRR 設計了一款新機器，使生產時間縮短了五天，加快了上市速度，還簡化了終用戶的安裝、操作和維護工作。
為改善生產效率，RRR Development 工程人員研究了多種能夠提高裝配、拆卸和安裝機械速度的接線方法。
“經過研究，們設計了一種帶有分布式 I/O 架構的係統。”RRR Development 副總裁 Robert D. Irwin 說。
“在增加了幾個用於安放分布式 I/O 模塊的遠程接線箱後，通過縮減主控制面板尺寸節省下來的費用很快就被抵消了。接線箱只是佔用了機器周圍的一大片空間，結果卻無法實現預期的係統節約目標。”補充說。
原始設備制造商 RRR Development 設計了支持模塊化接線技術的 RRR 階段輪胎成型機 (TBM)，使生產時間縮短了近五天。
RRR 工程師知道分布式 I/O 架構的一般概念可行，因此們請求羅克韋爾自動化幫助們將這個設想付諸實踐。
“們說明了設計目標，就是希望能開發出一種既不需要 PLC 網絡，也不需要額外的硬件和培訓的模塊化接線技術。”Irwin 說。
控制係統解決方案
為了融入新的接線技術，原始設備制造商RRR設計了階段輪胎成型機 (TBM)。該機器將用於輪胎制造過程的核心部分，在此將所有材料一起卷成筒形。階段完成後，機器將鋼帶和胎面放到第二階段產品上，以便塑造出典型的輪胎形狀。這款機器可以生產多種類型的輪胎，包括農用輪胎、客車輪胎、輕型卡車輪胎和摩托車輪胎，以往通常需要使用三種不同的機器才能實現這一目標。
為解決機器運動的同步問題，TBM 配備了羅克韋爾自動化的 Allen-Bradley? ControlLogix? 可編程自動化控制器 (PAC, www.rockwellautomation.com/go/tjcontrollogix)、Kinetix? 6000 伺服驅動器 (http://goo.gl/BcXwK6) 和 MP 係列低慣量 (MPL) 伺服電機 (http://goo.gl/BGlxQ0)。PAC 控制機器的順序控制和運動控制，無需單獨的運動控制器和各個功能的相關接線。
集成伺服驅動器有助於更加迅速地加速和減速機器，還能產生 250% 連續額定電流的轉矩。該高峰值電流有助於縮小驅動器電源和軸模塊的尺寸，縮小所需的面板空間。該控制解決方案還在 EtherNet/IP? 上無縫集成了第三方氣動閥。
機器設計成功的關鍵在於簡化接線。“們非常希望通過使用一個簡單的接線箱來減少人力和工作時間。”Irwin 解釋說。
工程師通常將機器和控制櫃設計成獨立的單元，二者之間的互連需要大量的人力和接線。“像這種復雜機器的接線就涉及 17 個步驟。”Irwin 說。
為了使用單一控制平臺進一步節省接線成本，RRR 選擇了羅克韋爾自動化的緊湊型分布式 I/O 組件，這些組件可以直接安放在機器中。其中包括 Allen-Bradley 1667 PanelConnect? 模塊、898 分配器和係統電纜，可將所有 I/O 直接與控制器相連。通過使用方便的預制電纜和連接器，面板裝配工人不需要 DIN 導軌和端子塊即可將現場設備連接到 PAC，同時保證面板外殼的整體環保效果。
1667-16ID2205 PANELCONNECT MOD FOR 16 POINT DC INPUTS
MPL-A4530F-HJ24AA MOTOR,SERVO,8.36NM,2800RPM,ENCDR,230V,BRK,11KG
140M-C2E-B40-BX-KN MOTOR PROTECTION CIRCUIT BREAKER
2090-CPWM4DF-10AF02 MP-Series 2 m Length Power Cable
ALLEN BRADLEY 1794-1A16 INPUT MODULE XLNT
100-C60A01 60 A 100-C contactor
140M-K8P-D22-CX 140M Circuit Breaker
ALLEN BRADLEY 10-30 VDC HIGH TRUE INPUT MODULE
20CC500ACANNBNA0 PowerFlex 700H 500 A 250 kW AC Drive
20DC500A3ENNBNANE 500 A 250 kW AC Drive
9371-EWLI3S SUPT RENEWAL CONTRACT FOR 9371EWLI3 RSWIRE EDS WIRE LIST OPTION
1492-M5X8V401-500 Wiring System 5mm x 8mm 144 Mkrs/Crd
1492-FB3M30-L 3 POLE FUSE MIDGET ILL
1336-SNMX3-SP8A INVRTR SNUB BRD 300-600 HP,460V,SA,COAT
1494G-GF3H2-203W NEMA 600A Enclosed Disconnect
9399-WINIGPT INSTAL'ION GUIDE FOR WINDOWS-BASED PROD(PORTUGUESE
1485R-P5Z5-C DeviceNet Physical Media
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112-C09FCD1D-DNF-3-4G-6P-7-901 Combination Starter
100-C09KY10 9 A 100-C contactor
190S-BND2-DC10D-TE 190S Compact Comb Starter w/CB
103S-ATD3-DB40D 2.5 - 4 A MCS Starter & Circuit Breaker
112-C09ABD1C-3-6P Fusible Disconnect Combination Starter
2094-PRS3 Kinetix 600 Slim Power Rail
1492-MS9X20 SNAP-IN MARKER CARD, 9 MM X 20 MM
21AD022GFAYNANC0NNNN-ND-B0-C1-P6-S66 PowerFlex 70 Packaged Drive
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2711P-K10C15D2 PV PLUS 1000, KEYPAD, CNET, DC PS, EXT MEM INCL RS232, ETHERNET, USB
Allen Bradley Panelview Plus 2711P-RN15S /B 2711PRN15S
1760-CBL-PM02 PROGRAMMMING CABLE FOR PICO CONTROLLER TO BE USED WITH 1760-PICOSOFT CONFIGURATION SOFTWARE
20BC085A3ANNAND0 PowerFlex 700 85 A 45 kW AC Drive
140U-H2C3-C20-MB H frame molded case circuit-breaker
103S-DTD3-CC10XK-KN-TE 6.3 - 10 A MCS Starter & Circuit Breaker
2100PE-WLGJT40/5 LVMCC
150-F60FBD-8B 150 Motor Controller
20AD027F3AYNAEG0 PowerFlex 70 27 A 20 Hp AC Drive
22B-A8P0F104 PowerFlex 40 1.5 kW (2 Hp) AC Drive
20F1AGD186AN0NNNNN PowerFlex 753 AC Drive
1404-M805A-ENT-02 MASTER MODULE FOR POWERMONITOR
20BC1P3A3AYYAEC0 PowerFlex 700 1.3 A 0.37 kW AC Drive
21G14PD1K5AN0NNNNN-ND-P20 PowerFlex 755 Packaged Drive
103H-AFBD2-DB40X-1-6P-A20 Combination Motor Controller
20BD027A3AYYANC0NNAD PowerFlex 700 27 A 20 Hp AC Drive
ALLEN BRADLEY 1771-IAD/C INPUT MODULE
1494V-DN100-A-D 100A Variable-Depth Disconnect Kit
9303-3CS0E20R SUPP REINSTATEMENT CNTRCT FOR 9303-3CS0E20
1492-MC5X8V41-50 Wiring System 5mm x 8mm 120 Mkrs/Crd
1494G-GF3J6-203W-421 NEMA 600A Enclosed Disconnect
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194L-A12-8251 Control and Load Switch
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191E-ANKD3-CB16X 1 - 1.6 A 191E Reversing EcoStarter w/CB
1494F-N16 Lug Kit
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100-D140EZJ00 140 A Contactor
21VE041A3AYNANC0AN 21V Fan & Pump Packaged Drive
2090-XXNRB-10F0P5 Kinetix 6000 0.5 m Length I/f Cable
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190S-GNKJ3-FC25S 18 - 25 A 190S Compact Comb Starter w/CB
1485C-F18N5-M5 DeviceNet Physical Media
194R-J30-1753-PYR2 Fused Disconnect Switch
1492-SM5X10VR61-70 Wiring System 5mm x 10mm 144 Mkrs/Crd
194R-N60-1753 Non-Fused 80 A Rotary Disconnect Switch
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1394C-AM07 MODULE,AXIS,5KW,7.5A CONT,15.0A PEAK
20AD4A3AYYAEG1 PowerFlex 70 3.4 A 2 Hp AC Drive
104-C23ZJ22 23 A Reversing Contactor
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190S-GNJ3-F5C-A11 32 - 45 A 190S Compact Comb Starter w/CB
2361-SPB02A SNUBBER ASSY,T CURRENT CODES
140U-LTL3-D60 600 A Trip Unit
103S-DTEJ2-CC25B-TE 18 - 25 A MCS Starter & Circuit Breaker
140M-C2E-A40-CX-KN MOTOR PROTECTION CIRCUIT BREAKER
20BD096A0AYNADB0 PowerFlex 700 96 A 75 Hp AC Drive
1492-J2Q-Y IEC 1-Ckt Feed-Thru Blk 2 Conn Pts 1.5mm
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112-C23ABE1E-DNF-6P Combination Starter
ALLENBRADLEY2711P-T9C1OPERATORINTERFACEPANELVIEW900SERIESCREVC
1492-EBMD1 End Barrier
2364-SPD05A RGU BURDEN RESISTORS: L CODE,380/460V AC
20DD125A3EYNANBSE PowerFlex 700S 125 A 100 Hp AC Drive
1411-607-151 MODEL 607, SPLIT CORE CT 150:5 RATIO
ALLEN BRADLEY 1769-OF2 SER B REV 2 TWO CHANNEL ANALOG OUTPUT MODULE COMPACT I/O
1494V-DN100-F 100A Variable-Depth Disconnect Kit
103S-ASEJ3-JC10B-F11 6.3-10.0 A MCS Starter & Circuit Breaker
140UE-H4E4-C20 IEC 20 A Molded Case Circuit-Breaker
9301-2SE2350DEE RSVIEW32 WORKS 5K (GERMAN)
140U-J-MTL3A4 Circuit-Breaker Accessory
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100S-C16UDJ32C 16 A MCS Safety Contactor
103SS-ATDJ2-CB10CL-KY-SP-TE IEC Safety Combination Starter
100-MC00-6V MECHANICAL INTERLOCK
20BC043A3NYNACC0 PowerFlex 700 43 A 22 kW AC Drive
20DC085A3NYNA1CNK PowerFlex 700S 85 A 45 kW AC Drive
20AB4P2A3AYYNDG1 PowerFlex 70 4.2 A 1 Hp AC Drive
Allen Bradley 800T-PD24 Dual Input Module
20AC043M3AYNANC0 PowerFlex 70 43 A 22 kW AC Drive
9356-SQLSAPADENE RSSQL FOR SAP SOLUTIONS ADDITIONAL SAP MODULE
1494C-DJX666-A3-B1-D-E 60A Cable Operated Disconnect Kit
9358-B30U1 UPGRADE: IN-SUPT: RSBIZWARE BATCH 03 TO 30
20P41AB1K0RA0NNN PowerFlex 1050 A DC Drive
2098-IPD-HV220 HIGH VOLTAGE DRIVE, 47A/94A, ULTRA5000
20G14NC170JN0NNNNN PowerFlex 755 AC Drive
1494C-DR633-A5-B1 30A Cable Operated Disconnect Kit
20BD180A0ANNAED1 PowerFlex 700 180 A 150 Hp AC Drive
103T-FWEJ2-T5C-E1F-TE IEC Combination Starter
103S-ATD3-CB16X-R 1 - 1.6 A MCS Starter & Circuit Breaker
1494H-BA3H6 Hey Duty Fusible Safety Switch
190S-DND2-CC20C 190S Compact Comb Starter w/CB
2098-DSD-020X-DN DRIVE, 10A/30A, ULTRA3000 W/DEVICENET/INDEX
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1794-OC16 FLEX 48 VDC OUTPUT MDL
100-D300EY11 MCS Contactor
Allen-Bradley 1756IA16 Series A AC Input Module F/W Rev. 3.2 16 I/O PLC
ALLEN BRADLEY FLEX 1794-IC16 INPUT OUTPUT MODULE
9358-BNT60U3 UPGRADE: IN-SUPT: RSBATCH 30 TO 60
2090-UXNPAMP-8S30 MP-Series 30 m Length Power Cable
190S-BNT2-CC10C 190S Compact Comb Starter w/CB
1000-NX164 STARTER,REVERSING
20AC5C3AYNANC0 PowerFlex 70 3.5 A 1.5 kW AC Drive
Allen-Bradley 1771-IFC
20BD014A0AYNACD1 PowerFlex 700 14 A 10 Hp AC Drive
140U-J6D3-D25-B J frame molded case circuit-breaker
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2090-KPB47-06CF MP-Series Cable Bulkhead Adaptor
153H-F251FBDB-54-6PX-8L-HC3 Controller w/Circuit Breaker
20DD065A3EYNANAAE PowerFlex 700S 65 A 50 Hp AC Drive
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20CD730N0ANNBNN0 PowerFlex 700H 730 A 600 Hp AC Drive
1492-MR6X12VR31-40 Wiring System 6mm x 12mm 120 Mkrs/Crd
150-F60FBDB-3 150 Motor Controller
20BD027A0AYNACD1 PowerFlex 700 27 A 20 Hp AC Drive
1492-JD3RB185 terminal block, resistor, 1.82M Ohms
20DE011A0EYYANBBL 11 A 10 Hp AC Drive
1585D-M4TBDE-70 DNET M12 STR>RT ANGLE
451439-B21 HP BLc Cisco Catalyst 1/10GbE 3120X Blade Switch HP Re
Acromag 1822-RBP-M054-?Y Series 1800 Input Module PLC1971
Allen-Bradley 8000 MBA Module 905981-05 Rev A
190E-CND2-CC10S 6.3 - 10 A 190E Eco Starter with CB
20AC015A3AYNAEG0 PowerFlex 70 15.4 A 7.5 kW AC Drive
8720SM-063S5QAS2 63 KW/117.5 AMP, 750VDC, AC MOTOR WITH SRM60 ENC.
20DF052A0EYNANANE PowerFlex 700S 52 A 45 kW AC Drive
20BD248A3ANNACD0 PowerFlex 700 248 A 200 Hp AC Drive
Allen-Bradley FLEX DC Output Module 24VDC 1794-OV16
20AB054A0AYNANC0 PowerFlex 70 54 A 20 Hp AC Drive
194E-KA32-PE Load Switch
AB Line Terminal Guard 1494V-DS30 Ser. A1494VDS3014?94V-DS3O
1492-M5X12H21-40 Wiring System 5mm x 12mm 144 Mkrs/Crd
100-C12B01 12 A 100-C contactor
20AD022A3AYYANC1 PowerFlex 70 22 A 15 Hp AC Drive
100S-C30KG04C 30 A MCS Safety Contactor
152H-F108FBD-49-6P-HC3 Controller w/Fusible Disconn
20P41AE1K0RA0NNN PowerFlex 1080 A DC Drive
190E-CND2-DC16X-KY 10 - 16 A 190E Eco Starter with CB
104-C16K22 16 A Reversing Contactor
20BD248A0NNNAEC0 PowerFlex 700 248 A 200 Hp AC Drive
1492-CAB010M69 Digital Cable Wiring System
ALLEN BRADLEY 2801N28 I/O MODULE FOR VISION SYSTEM
109-C16FDE1D-7 Non-Reversing Starter
20BD065A3NYNANC1 PowerFlex 700 65 A 50 Hp AC Drive
20BD730N3ANNNCD1 PowerFlex 700 730 A 600 Hp AC Drive
ALLEN BRADLEY SLC 500 DC INPUT MODULE 10-30Vdc 16 INPUT SERIES C
20BB028A3NYNBCD1 PowerFlex 700 28 A 10 Hp AC Drive
1494V-DH611-A-B 100A Variable-Depth Disconnect Kit
150-C135NCD SMC-3 SOLID STATE MOTOR
190E-BND2-DC16S-KN-TE 10 - 16 A 190E Eco Starter with CB
9326-AD1US SUPT RENEWAL CONTRACT FOR 9326AD1UENE RSAUTOMATION DESKTOP 1 USER SOFTWARE
1756-L55M13 LOGIX5555 PROCESSOR WITH 1.5MBYTE MEMORY
20BC022A3AYNAED1 PowerFlex 700 22 A 11 kW AC Drive
140U-H2C3-D10-HD H frame molded case circuit-breaker
100-C23B300 23 A 100-C contactor
1492-GS3G010 3 POLE HIGH DEN. SLIM MINI.CB 1 A
20BD040A3AYNADC0 PowerFlex 700 40 A 30 Hp AC Drive
9325-S5255R SUPT REINSTATEMENT CONTRACT FOR 9325S5255 A.I. SERIES PLC-500 PID LOGISTICS STAND ALONE SOFTWARE
103S-DJ2-DC16C-KY-SP-TE 10 - 16 A MCS Starter & Circuit Breaker
1321-3TH075-AB 1321 Power Component 75 kVA Transformer
AB PLC Output Module 1746-OB16E 1746OB16E NIB
1799-DNC5MMS DNET 5-POS. TO MICRO MALE CONNECTOR (LOTS OF 5)
20AC5P0A3AYYNEG0 PowerFlex 70 5 A 2.2 kW AC Drive
153H-F135FBD-50-3 Controller w/Circuit Breaker
1747-NP1 WALL MOUNTED POWER SUPPLY (120V AC INPUT) 2.5 WATT MAX.
140U-H6C3-C15-HB H frame molded case circuit-breaker
100-FB20 2 NO Contacts Auxiliary Contact
140M-C2E-B40-XC MOTOR PROTECTION CIRCUIT BREAKER
100-C16L10M-X3 IEC 16 A Contactor
20CD590H0ANNBNN0 PowerFlex 700H 590 A 500 Hp AC Drive
190E-ANJ1-CB25C-V 1.6 - 2.5 A 190E Eco Starter with CB
190S-FNDJ3-F5C-KN 32 - 45 A 190S Compact Comb Starter w/CB
20CC1K0H0ANNBNA0 PowerFlex 700H 1030 A At 560 KW AC Drv
20BC085A3AYNANC1 PowerFlex 700 85 A 45 kW AC Drive
1233-CNB-A2J-44 NEMA Size 2 Pump Panel,Slim line,CB Type
23B-D4P0C10DNN-P6T 23B AC Packaged Drive
194E-DA16E-P11-PE Load Switch
1494V-DR611-A-C-FF 100A Variable-Depth Disconnect Kit
20AD4A3NYYACC0 PowerFlex 70 3.4 A 2 Hp AC Drive
1492-CABLE080X Digital Cable Wiring System
1492-ACAB100A46 Analog Cable Wiring System
2711-T10G20 PV1000 GRAYSCALE TOUCH, ENET & RS232 PRINT WITH ETHERNET/IP COMMUNICATIONS & RS232 PRINTER PORT
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