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3.2 雙行道板式輸送機係統
總裝車間有兩套雙行道板式輸送機係統。本係統由四柱叉式提升機、助推器、回轉舉升臺、傳送機、和接近 開關等設備組成。每套雙行道板式輸送機係統由兩條平板輸送線組成，平行回轉運行，是一種非常復雜的控制技術，在內處於技術的地位。該輸送線可以很大 程度上降低工人的勞動強度，提高生產效率。但相對而言控制係統技術要求就比較大，難度高，設備控制和調試起來非常困難，是控制中的難點和重點，要求控制係 統的各個部分互相緊密配合，不能出現半點差錯。
同時在四柱叉式提升機的控制係統中取一個信號，用來控制吊具從寬推桿積放式懸挂輸送鏈的雙行道板式輸送機上或從雙行道板式輸送機到寬推桿積放式懸挂輸送鏈上之間的緊密銜接，杜絕差錯和故障的出現。並在現場設有自動/手動切換箱，預防生產過程中緊急事故的出現。
3.3 車型吊具識別係統
在油漆車身上料點，操作人員通過錄入計算機將當前吊具號及車的信息輸入到錄入計算機，錄入計算機將吊具號通過以太網傳送至PLC，PLC進行堆棧存儲。
另外錄入計算機將車的信息通過識別係統寫頭寫入載碼體，並通過以太網將吊具號及車的信息傳送至上位機及在錄入計算機內存儲，當錄入完畢後給PLC發出信號。
上位機作出與輸送線相對應的畫面及參數，通過PLC給出的指針及錄入計算機給出的信息進行顯示並與PLC給出的堆棧信息進行比較，上位機根據信息及要求控制出入庫的道岔及停止器。
當上位機出現故障時，操作人員人工控制運行，待上位機正常後從PLC調出堆棧信息恢復顯示。
在庫存入口處的識別係統讀頭讀取載碼體信息通過以太網傳至上位機，上位機根據庫存及車的信息控制入庫區的道岔及停止器。當上位機出現故障時，操作人員人工控制運行，待上位機正常後從PLC調出堆棧信息恢復顯示。
庫區出口處，上位機根據計劃及庫區信息通過以太網控制停止器。當上位機出現故障時，操作人員人工控制運行。
載車吊具入口處，上位機根據識別係統讀頭讀取載碼體信息通過以太網傳至上位機，上位機根據車的信息控制道岔及停止器。當上位機出現故障時，操作人員人工控制運行。
在裝配懸鏈整車下線提升機前一工位處（ST48）設置識別係統讀頭，現場儀表板上線處設置顯示計算機及打印機各一臺，當車通過ST48工位時，讀頭將載碼體信息讀入，並在計算機處顯示。
發動機上線完畢後，通過以太網發一信息計算機。計算機能依次顯示三個車的信息，並能打印當天的產量及參數。
3.4 吊具儲存區
總裝車間吊具存儲區分空吊具存儲區和油漆車身吊具存儲區。其中油漆車身吊具存儲區由九條寬推桿積放式懸挂輸送鏈係統組成，用來存儲不同的車型和同種車型的不同顏色的車身的吊具。
控制係統需要區分吊具的類型的類型，在吊具進入存儲區和出存儲區時需要鑒別吊具的類型，並與已經輸入的信息進行比較，作出吊具應該進入哪一條懸挂輸送線存儲區，或者哪種吊具從懸挂輸送線存儲區出去。
在空吊具存儲區前有一個壞吊具識別和檢修區，把需要檢修的吊具送入檢修區，進行維修，正常的空吊具進入吊具存儲區。
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