IC690ACC901通用ge
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IC690ACC901正品GE
三家制品企業成功釋放潛能，實現持續優化與改進
制品行業的生產具有動態性，並且受商品驅動。為了滿足市場的高需求，企業在考慮採用何種過程、技術及新技能的時候，需要打破傳統思想。
每一家公司所面臨的機遇和挑戰都不盡相同。有些公司可能在某個流程遇到了瓶頸，可以通過加強機器控制來加以解決，而有些公司則可能需要提高維護工作的可預測性並減少停機時間。盡管問題存在種可能，但解決這些問題的切入點只有一個，就是實現互聯。
互聯企業的先進解決方案和智能機器可以幫助制造商實現設備互聯並掌握運營狀況，從而實現自動化和實時控制。
改善運營
為滿足市場的高需求，Milk Specialties Global 在制造智能方面投入資金，以期能夠實時地分析與掌握運營狀況，生產流程的改進。
該公司在其位於美的三大生鮮奶加工廠部署了羅克韋爾自動化的 FactoryTalk? VantagePoint? 企業制造智能 (EMI) 軟件。在運營過程中，EMI 軟件可以收集、關聯和顯示實時的過程、業務和實驗室數據。它還建立起一套“記錄係統”，用於產生一組一致的事實信息，以便據此做出決策。在此基礎上，公司做出了許多合理的運營調整和投資，為滿足市場需求起到了關鍵的作用。該係統顯示，在做出這些積極調整後，工廠產量得到了明顯提升(增加了 7%)。
此外，制造智能係統帶來的全新分析功能也為工廠控制用水量起到了幫助作用。工人可以隨時控排水量和水位峰值，密切關注用水量並解決泄漏等問題，以實現節水目標。
持續改進
Agropur Cooperative 發現，其加拿大 Don Mills 工廠無法再產生必要的無縫數據，來持續改善運營。為解決這一問題，該公司從羅克韋爾自動化引入一套先進的解決方案，對該工廠進行了現代化升級。這一解決方案包含一套 Allen-Bradley? ControlLogix? 控制器、PowerFlex? 變頻器和 PanelView? 人機界面 (HMI) 硬件。每個 HMI 均基於虛擬化服務器運行FactoryTalk? View Site Edition 軟件，為所有其軟件確定了標準化的環境。這為大量數據轉化為有價值信息奠定了基礎。
該公司還安裝了 FactoryTalk AssetCentre 軟件，用以進行自動化資產管理和版本控制，確保始終使用版本的文檔。FactoryTalk VantagePoint EMI 則進一步提升了企業對離散係統全部數據的訪問能力，使得負責持續改進的員工能夠及時掌握車間狀況。
這套集成式控制和信息解決方案可以為工廠經營者提供必要數據，有助企業做出明智的決策。借助於現代化的係統，該工廠現在每年可節省 2,500 小時的手動數據收集時間。
流程改進
為實現流程優化，Miraka 攜手羅克韋爾自動化部署了一套係統，旨在幫助其新西蘭奶粉生產廠優化運營。該公司在其工廠部署了 Pilion8? 模型預測控制 (MPC) 軟件平臺，這套平臺包括用於控制、分析、測、可視化和集成信息及流程的各種模塊，旨在發現流程改進的空間並實現產能化。
在這款創新解決方案的幫助下，該公司的旺季產能提升 4% 以上，濕度目標指數提高 0.04%，同時還加強了對蛋白質和脂肪的控制，每年減少脂肪和蛋白質損失逾 100 噸。此外，機器的優化使得工廠在旺季的每噸奶粉生產能耗降低 1%。
通過引入先進的技術和機器來收集更多邊緣數據，企業可以深入了解如何充分發揮智能機器的潛能，並對故障做出預測，防患於未然。智能工廠經過優化的互聯流程可以幫助智能制造商提升產品質量，提高敏捷性、增加收入，從而獲得競爭優勢。
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