IC695ALG600通用ge
IC695ALG600 /ge fanuc
IC695ALG600正品GE
杭州卷煙廠卷煙的工藝流程大體上分為制絲和卷包兩個流程，制絲過程包括切片，切絲，混絲三大過程，卷包過程包括卷接和包裝兩個主要程序，制絲過程為作業過程，卷包過程屬於離散型作業，各機組都有獨立的卷接和包裝設備。制絲和卷包有各自的集中控制係統，分別為制絲集控和卷包數採。係統間詳細流程圖如圖2所示，MES從ERP(Enterprise Resource Planning，企業資源計劃係統)接收杭州卷煙廠卷煙生產訂單生成作業計劃，同時接收PDM(Product Data Management，產品數據管理)的工藝標準，質量標準，物料主數據和BOM,生成作業執行計劃，指導杭州卷煙廠制絲集控，卷包數採，動力能源和物流係統的執行，根據採集的過程數據反饋，將計劃執行結果等數據反饋給ERP， 關閉生產訂單。
2.2 功能模塊
MES主要由主數據管理、生產管理、工藝質量管理、設備管理、車間管理、實時控、批次管理、動力能源以及用戶管理等九大功能模塊組成，以生產執行、工藝質量管理和設備管理三大模塊為主，其它六個模塊為輔，實現了將上層的計劃及時準確的傳達給車間生產控制現場，並把車間生產控制現場的生產數據及情況實時的反饋給計劃層，從而實現對整個生產過的統一指揮與調度。下面著重介紹生產管理，工藝質量管理，設備管理和主數據管理等與生產密切相關的四個模塊。
(1) 生產管理
生產管理的主要功能是生產計劃的調度， 它是ERP生產計劃的延伸和發展，它能使制絲計劃自動的分解生產工單，通過人工調整和下發，使生產現場能及時準確地進行生產作業，係統需要保證卷煙成品的供應，滿足市場供貨的需求。MES中生產計劃調度的詳細流程圖如圖3所示，結合杭州卷煙廠的實際設備情況，本模塊主要分了制絲生產調度、制絲生產執行、卷包生產調度和卷包生產執行四個功能點。
a) 制絲調度
制絲調度主要是根據成品煙絲需求以及高架庫和遠程庫的庫存情況，在用戶選擇預約物料時自動推算出所需物料的數量，並能在預約物料不夠的情況下給出替代方案，為了增加靈活性，還可以通過手動編輯來修改替代方案。根據各產線的產能設計、工藝邏輯和生產計劃生成詳細的作業工單。
b) 制絲執行
制絲執行是將作業工單發送給制絲集控係統，以及高架庫係統、糖香料廚房係統等配套係統，使係統按作業工單進行作業，生產結束後，對制絲集控係統、高架庫係統和糖香料廚房係統的生產結果進行統計，以報表的形式展示給終端用戶。在作業過程中，可根據實時控情況對生產工單進行暫停、繼續運行以及中止等操作，操作人員對未下發生產的作業工單可以進行修改。
c) 卷包調度
卷包調用主要根據從ERP計劃生成喂絲機工單和卷包機生產工單。
d) 卷包執行
與制絲執行類似，卷包執行也是將作業工單下發給高架庫係統和卷包數採係統，高架庫係統根據喂絲機工單將相應的成品煙絲量發送至對應的喂絲機臺，喂絲機將煙絲輸送至相應的卷接包機組。通過MES的生產管理功能保證了批次任務之間的相互銜接和上下遊工序的執行，並且能夠實現生產計劃層與生產車間控制現場的及時溝通。
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