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The ABB ACS800-104-0580-7+E205+V991 is a high-power Multi-Drive Control System (MDCS) variant of the ACS800 series, designed for heavy-duty industrial applications requiring coordinated control of multiple motors. Below is a detailed breakdown:

1. Model Identification

2. Key Specifications

• Input Voltage: 525¡V690V AC, 3-phase

• Output Current: 580A (continuous)

• Control Method: Direct Torque Control (DTC) or scalar (V/f)

• Communication: Ethernet (E205) for real-time control via PLC/SCADA

• Cooling: V991 fan unit for thermal management

3. Typical Applications

• Mining & Cement: High-torque crushers, conveyor systems

• Metals Industry: Rolling mills, extruders

• Marine & Offshore: Large pumps, winches

• Energy: High-power fans, compressors

4. Critical Parameters (MDCS-Specific)

A. Motor & Basic Setup (Group 10-20)

• 0101 ¡V Motor nominal current (A)

• 0102 ¡V Motor nominal voltage (e.g., 690V)

• 0103 ¡V Motor nominal frequency (50/60Hz)

• 2001 ¡V Start/Stop command source (DI, fieldbus, panel)

• 2007/2008 ¡V Min/Max speed limits (Hz)

B. Multi-Drive Coordination (Group 60-70)

• 6001 ¡V Master/Follower mode (0=Master, 1=Follower)

• 6002 ¡V Torque sharing (for load balancing between drives)

• 6003 ¡V Speed reference source (master drive or external)

• 6101 ¡V Synchronization mode (for precise speed matching)

C. Ethernet Communication (Group 98)

• 9802 ¡V Fieldbus protocol (Modbus TCP/IP, EtherNet/IP)

• 9810 ¡V Ethernet IP configuration

• 9811 ¡V Modbus TCP/IP settings

D. Protection & Diagnostics (Group 30-90)

• 3005 ¡V Overvoltage control (dynamic braking)

• 3009 ¡V Motor thermal protection (PTC or model-based)

• 3202 ¡V Earth fault detection

• 7121 ¡V Motor overtemperature alarm (check cooling)

5. Common Faults & Solutions

6. Quick Setup Guide

1. Factory Reset: Set 9902=1 (restore defaults).

2. Configure Motor Data: Enter Group 10 values (from motor nameplate).

3. Set MDCS Mode: Adjust 6001-6003 for master/follower control.

4. Enable Ethernet: Configure 9802/9810 for network communication.