IC5002TAW0000變頻器
IC5002TAW0000變頻器
IC5002TAW0000變頻器
應用變頻技術節能效果明顯。由於變頻器直接改變電源頻率而改變電機轉速,沒有額外機械損失,我們知道,在應用廣泛的泵與風機類型的負載中,流量與電機轉速成正比,壓力與轉速平方成正比,而消耗功率則與轉速立方成正比。當流量由100%降至80%時,則消耗功率降至15%,即使考慮到風機或泵的效率降低,變頻器本身的效率,以及其他因素,節能率也將達到30%以上,而在實際應用中,考慮到風機或泵的餘量以及負荷變化的範圍,節能效果一般可達到30%一70%.因此,節能效果非常明顯。變頻器調節平穩、準確。
對於流體,為了調節流量,通常採用閥門或檔板,實際流量小於額定流量,此時節流損失往往很大,而當流量很小時,除了節流損失以外,閥門或檔板往往開度很小,很容易造成管路振動或流量抖動。而對於象給粉機、給煤機等設備的控制通常採用機械變速、電磁變速甚至不變速等方法,往往存在調節不線性,調節不均勻等問題。採用變頻器技術後,由於直接改變電機轉速,運一轉平穩,調整準確。變頻器可靠性高,故障率低,減少設備事故。在鍋爐給粉機中,以前採用滑差電機調速,經常發生故障,影響了機組運行,採用變頻器技術後,由於取消了滑差電機,拆除了容易發生故障的部件,使得整體可靠性大大提高。
在採用調節閥控制液位時,這種來油量的幹擾會導致原油緩衝罐的液位有較大的波動,也就是說液位控制回路的餘差變大,遠遠超出了工藝要求的範圍。在此種情況下,雖然可以通過增大比例作用來克服這種不利情況,但增大比例作用的副作用會使控制回路的穩定性變差,嚴重時發生等幅振蕩甚至發散振蕩的情形。採用變頻器後,可根據係統的運行情況,適當改變變頻器的〔加速/減速時間設定〕選項,當加速/減速時間設定得較小時,受控變量(液位信號)有一個小變化,變頻器的輸出信號就有較大的響應。反之,當加速/減速時間設定的較大時,變頻器的輸出信號響應會比較緩慢。
根據上位機從下位機上得到的實時液位曲線,利用經驗法很快就可以完成控制回路IPD參數的調整。採用變頻器和提升泵的組合來代替調節閥來控制緩衝罐的液位後,係統抗幹擾能力得到加強,魯棒性也得到進一步提高,了因來油的擾動而造成的液位大幅波動現象,控制回路的各項性能指標一大偏差、回復時間和餘差都得到了較大提高。
改造後的控制回路取消了氣動薄膜調節閥,節省了氣動薄膜調節閥的投入費用;由於變頻器的引入,提升泵的運行狀況得到了較大的改觀,檢修周期也大大地延長,節約了提升泵的維修費用;而且採用變頻器後,提升泵會根據緩衝罐液位的變化情況來變頻運行,節約了大量的電費,取得了可觀的經濟效益。從係統改造至今,係統一直正常運行。實踐證明這次改造是成功的,隨著變頻器性能的不斷發展和完善,變頻器的應用也越來越廣泛。聯合站液位控制係統的改造是諸多成功應用實例中的一例,希望這項工作能對國內同行有一些啟示和幫助,為推進變頻器的應用起到的作用。
原機床中,變頻器和機床控制係統要進行實時通訊,傳遞運行信息.解決好新變頻器和原係統的通訊,成為改造成功的關鍵。通過分析原係統的電路組成,信號走向,接口關係,設計新的電路,滿足係統控制邏輯。特別是在新電路中,在MF-9的外部停止控制端子2P19接入冷卻水控制邏輯,在冷卻水未接通的情況下,變頻器不能運行,以防止磨頭在無冷卻的情況下運行而燒毀,達到保護磨頭的目的.設備安裝好後,根據電主軸的電氣參數,設置好變頻器的額定頻率、額定電壓等參數,根據工藝要求設定好輸出頻率、加減速時間、補償等參數這些參數要符合設備要求,否則,輕者加工質量不合格,嚴重的還要燒毀磨頭。經過以上改造,磨頭運轉良好,可完全滿足工藝要求。因此,又陸續改造了幾臺ACOM變頻器。
在這些MF9變頻器的使用過程中,有1臺變頻器出現額定頻率只能設在300Hz的故障.經檢查,外部線路正常,故障應在設置存儲電路.為了應急生產和節約維修費用,嘗試著採用頻率編碼來設定變頻器的輸出頻率,將內部接線端子的2P9、2P8、2P6、2P5短接,則設定輸出頻率為1500Hz.實際運行變頻器,可以使用,檢查工作頻率正好為1500Hz.通過對機床線路進行改造設計,投入使用後機床運轉良好,而且由於採用了大容量的變頻器,了改造前常常出現的非故障性跳閘,提高了機床的工作穩定性。為進口設備備件國產化的研究工作積累了一些經驗,目前已改裝6臺變頻器,每臺變頻器減少投入19萬元,節約維修資金110餘萬元,這一技術在同行業或高精制造行業中有廣泛的應用和推廣價值,具有顯著的經濟效益和良好的社會效益。
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MACTRONIX LB2850P5
AMAT 0190-09291 Ring, Wafer Lift, REV 1 CERAMIC, 200 MM
AMAT 0200-01725 RING, 6" PEDESTAL, B101 HTR
AMAT 0200-35671
AMAT 0050-07451 WELDMENT, GAS C/DUMP VALVE, CVD CUXZ
LAM 713-026330-004 CLP,
AMAT 0140-10095 KIT
IMTEC 10-000-2083 Tank Process Dual 200mm QUARTZ ACCUBATH QRT/S-A2002-51, Interi
MRL INDUSTRIES 3640818531 MAGNA SW SERIES AZ 400 MEDIUM , 3640818
AMAT 100-09002 PCB, VME SBC
AMAT 0140-77282 AO IO HARNESS,CNTRL-MNFR
AMAT 0820-01057
AMAT 0225-97598
CAT 522020020
AMAT 0224-49613 SINGLE VALVE 8-LINE,
AMAT 0227-64040 , 7WAY FUJIKIN 8.66L
AMAT 0100-01159
AMAT 0200-40013
AMAT 0020-30404 Perf. Plate, 150MM BW
AMAT 0150-16084 CA A-B-C-D,50 FT
AMAT 9010-00729
AMAT 0020-27937
AMAT 0021-01602
AMAT 0010-08703
AMAT 1410-00796
AMAT 0140-01363
AMAT 0010-07316 ASSY, CASSETTE HANDLER, W/ TILTOUT, 200M
AMAT 0240-32712 Kit
AMAT 0021-14063 BODY
AMAT 0200-50122 DOME, DOS, NON-FLAME
Pacific Scientific 70 40/40 Sensor, IN-Situ Particle
AMAT 30612460000 CAPU ASSY
AMAT 0200-10066 RING,CENT 125/115 1FL 42.5MM(125.5)SR,
AMAT 0010-39201 ASSY, CONTROLLER VIDEO/EMO
AVIZA 908193-001 ANALOG BOARD,EXTENDED(SEMY)
AMAT 0010-91456 ASSY
AMAT 0200-03168 DEP RING, 200MM CLEANCOAT, BARE, 99.8%,
AMAT 0050-42324 LINE
TEL 6650000 BOAT 200mm 140
MEIDEN UA201/108A Controller - DNS SK 2000
KIT SERVICE TABLE 918243-001 SPLICE BELT -API
AMAT 0190-10643 KENSINGTON EG/EGA ROBOT, WAIST-AXIS PCB,
AXCELIS 250711 ACU/PCU/MCU SYSTEM CONTROL & DISPLAY
AMAT 0100-00436
DNS 2-XZ-13045 PLATE, HOT ADHESION (AH) 80B ASSY
Electro Scientific Industries 86841-000 ESI
AMAT 0040-39208
AMAT 0010-A0213
LAM RESEARCH 853-00198-002
LAM 716-028722-161 QUARTZ RING (FOR ESC CHUCK) KIT LAM TCP9400
BOC EDWARDS A540-11-999 BOC
AMAT 0020-30708
AMAT 0020-34438
AMAT 0190-00462
AMAT 0200-40218 DOME
AMAT 0500-00190 HELIX IS CONTROLLER 19"
MKS INSTRUMENTS 117426-G1
ROTATION POWER 2130-C2 ILLUMINATION CONTROLLER, DUV, 208VAC, 1000W, 60 HZ
LAM 716-331157-013 DISK
AMAT 9090-01193
GASONICS A95-062-01 ARM II,ASSY,W/PCA,A94-062-01:MOTOROLA
EDWARDS D15471025
SHIN-ETSU Alpha8-cap QUARTZ, CAP TEL Alpha8
ELECTRO SCIENTIFIC INDUSTRIES 110M-PS esi LIGHTWAVE 110M-PS
Daihen SGM-30B1 Generator, Power, Frequency: 2460M Hz, Rated Power: 3000W, 200V
PACIFIC SCIENTIFIC 121-236 SC755A040-08, CONTROLLER 90S SPIN HI TORQUE SC 750 SE
MITSUBISHI A3ACPUP21 MELSEC PROGRAMMABLE CONTROLLER; A3ACPU-PU21
MACTRONIX HZN850P5 Wafer Transfer and Handling-Horizon
NICOLET ECO-8M FT-IR Spectrometer ECO-8M-Metrology
Physik Instruments E-463-00 90-120V,AC-45VA,16AT
Physik Instruments E-463-00 HVPZT , 90-120V,AC-45VA,16AT
REVCO ULT-790-3-A31
TEL TF234477-001 Assy, Power, Supply, Heater/Chiller
SCP GLOBAL 7471314A ROBOT 8400 UPPER BODY W/COVER for FSI
AMAT 0200-09847 Ring, Clamp, Flat, AL 100MM, .95HT
AMAT 0040-85748
AMAT 0040-80332
AMAT 0242-18955 KIT, 300MM
TEK TKD-100/8200
AMAT 0222-09042 28M (92FT) CABLES REM. TO MAIN09042-1
AMAT 0010-91829 Source Isolation Vacuum Gate Valve, 08140-FA24-AIB1/004 A-649610
AMAT 0040-34148 LINER, GDP, 43R HOLE, HART 200MM
Omron ES-002623 UNIT, SENSOR TEMP T/C
AMAT 0040-80232 CONNECTOR STRAP ASSY - QX
AMAT 21016404078
AMAT 0200-09151 Ring, Electrode 125MM EB
AMAT 4060-00023 MANF 16STATION W/DNET 32 I/O
AMAT 0020-26975 6"
TEL MB3M87-041637-11
AMAT 0020-61991 COVER HOUSING WAFER HEAD 300mm
AMAT 0020-45069 SEAL, METAL, E-TYPE, 7.669 ID
AMAT 0200-02962 SINGLE RING QUARTZ 200MM SNNF (.25 HT) R
CTI 8510 Compressor 80313
AMAT 70311520000 Turbo Pump Controller, 100/240V, 50/60Hz, 150VA
AMAT 0020-01047
AMAT 2020013 OBJECT3.2X.06(LEITZ 56
AMAT 0150-35313 C/A CHAMBE B A-B-C-D,
AMAT 0220-21547 CONS. KIT 8"
AMAT 0010-A5880
APPLIED CERAMICS 911-02248A PEDESTAL, QUARTZ 8""
AMAT 9090-00742ITL
AMAT 78311274020 "GENCO 4 CABLE, ELCO/M-EL"
AMAT 0050-05981
TEL 3D05-200094-12
AMAT 0050-06327 LINE, MANIFOLD 5-PORT N/C RTP
AMAT 0020-00144
AMAT 0200-09706 RING,CENTERING,200MM 194 MM,NOTCH(200.5)
AMAT 0200-39283 ADAPTER RING 8"
AMAT 0227-04585 RGLTR, VERIFLO SQ60 MM 100PSI 2 PORT 0
YEILD CS1B10-115867-13 GUIDE, WAFER (PVDF) SD2 1/2
NIPPON PILLAR PA-40H
PFEIFFER TCP 600 : Input: 110/220 V, 50/60Hz, 15 A, Output: 75V, 10
BROOKS BM25765 ROBOTIC ARM, SCARA 7"
SUMITOMO 11A3583
LAM 715-011593-002
LAM 715-11630-001
White Knight X50 Pump Teflon Double
AMAT 1140-00351 PSU
HITACHI VB-060-E VORTEX BLOWER, 3-PHASE, 2-POLE; 50HZ, 3.8kW, 200V, 14.5A, 1950m
AMAT 0200-18109 COLLAR, 200MM
AMAT 0227-45784
SG 34414853re CRYSTAR SILICON CARBIDE TUBE 200 MM 34"
AMAT 0010-40298 ANTENNA-DOME,SUB-ASSY,DOS
LEP 74S00600C MICROSCOPE STAGE 200MM X 200MM
AMAT 50412470100
AMAT 30704130200