IC670ALG330輸出模塊_漳州鼎晟達自動化設備有限公司

IC670ALG330輸出模塊

1、背景

1．1定義

平衡機是測量旋轉物體(轉子)不平衡量大小和位置的機器。

任何轉子在圍繞其軸線旋轉時，由於相對於軸線的質量分布不均勻而產生離心力。這種不平衡離心力作用在轉子軸承上會引起振動，產生噪聲和加速軸承磨損，以致嚴重影響產品的性能和壽命。電機轉子、機床主軸、內燃機曲軸、汽輪機轉子、陀螺轉子和鐘表擺輪等旋轉零部件在制造過程中，都需要經過平衡才能平穩正常地運轉。根據平衡機測出的數據對轉子的不平衡量進行校正，可改善轉子相對於軸線的質量分布，使轉子旋轉時產生的振動或作用於軸承上的振動力減少到允許的範圍之內。因此，平衡機是減小振動、改善性能和提高質量的的設備。

1．2分類

平衡機可以分為重力式平衡機和離心力式平衡機是兩類型。

重力式平衡機一般稱為靜平衡機。它是依賴轉子自身的重力作用來測量靜不平衡的。僅適用於某些平衡要求不高的盤狀零件。離心式平衡機是在轉子旋轉的狀態下，根據轉子不平衡引起的支承振動，或作用於支承的振動力來測量不平衡。其按校正平面數量的不同，可分為單面平衡機和雙面平衡機。單面平衡機只能測量一個平面上的不平衡(靜不平衡)，它雖然是在轉子旋轉時進行測量，但仍屬於靜平衡機。雙面平衡機能測量動不平衡，也能分別測量靜不平衡和偶不平衡，一般稱為動平衡機。

1．3動平衡機原理

圖片2.png

動平衡測試係統的結構如上圖圖所示，在平衡係統的轉子支撐點兩端各有一個壓電傳感器用以拾取轉子的振動信號，而在轉子的一側的光電開關是用來獲取相位基準以及轉速信息。三路信號送入數據採集器，然後上傳至上位機對信號進行處理,通過的解算，得到Ⅰ、Ⅱ校正面所需校正量的大小和相位，據此就可以實現對轉子的不平衡校正。

2、方案

2.1 傳統控制方案

動平衡測試機傳統上是採用工控機和數據採集卡組成信號採集、處理和邏輯控制係統，但這種方案由於使用工控機，造成係統整體可靠性差，對操作人員要求高，無法適應工廠車間應用要求。因此部分設備廠商轉而採用工業領域廣泛使用的具有可靠性的PLC作為控制方案。

2.2 控制要點

動平衡測試機對數據的採集要求屬於基於脈衝同步的高速模擬量採集，即當係統捕獲脈衝信號後立刻觸發數據採集（從模擬量模塊上獲取具體數值）。在實際應用中，觸發係統進行數據採集的脈衝頻率不低於840Hz（以測試對象為額定轉速2100rpm, 12對極的電機轉子為例）。因此要求主機和模擬量採集模塊都具備高速響應的能力。

係統具有大容量的數據存儲器，能保存每次採集的數據。

2.3 合信技術的控制方案

針對動平衡測試機的特點，合信技術推出了一種特殊的模擬量模塊（CTS7 231-7HA32），該模塊的數據採集時間為16微秒，採樣頻率62.5kHz。根據採樣定理，如果係統數據採樣頻率要達到840Hz，則模擬量採樣單元需要840*5=4.25kHz以上的速度，才能較好地還原信號；如果需要更高的採樣精度，則需要更高速度的模擬量採集模塊。由此可見CTS7 231-7HA32模塊完全勝任動平衡測試機的要求。

在保證模擬量模塊能夠準確及時獲取信號的同時，合信技術優化了CPU程序獲取數據的機制，通過讓採樣脈衝信號觸發具有更高響應優先級的高速計數中斷來獲取數據。CTSC-200 CPU的高速計數中斷延遲僅為60微秒，即PLC程序獲得數據的頻率為16kHz。

在實際應用中，採用合信PLC的動平衡測試機的數據採集速度和質量已經達到了數據採集儀的效果。並且CTSC-200 CPU快速的浮點數處理能力也完全能夠勝任後續數據處理的要求。

下表為幾種類型方案對比：

合信PLC方案

標準PLC方案

工控機方案

優點

係統數據採集速度快（模擬量模塊62.5kHz，PLC程序16.6kHz）；CPU數據處理速度快；CPU數據容量大。PLC性能可靠，完全適應各種工業應用場合。

PLC性能可靠，完全適應各種工業應用場合。

數採卡數據採集速度快；工控機數據容量大；能夠實現對數據的復雜算法處理

缺點

算法編程復雜，不直觀。

PLC響應外部中斷速度慢，數據採集模塊速度慢（高只能實現1kHz的數據採集），由於速度慢導致採樣數據延遲時間大，致使測量精度低。算法編程復雜，不直觀。

可靠性差，無法長期工廠化的運行，係統維護不便。

2.4 合信技術方案組成及產品列表

圖片1.png

序號

名稱

型號

數量

備注

CPU 模塊

CTS7 216-2AD33-0X40

布爾運算0.15us；浮點運算8us；72K 程序存儲空間；110K 數據存儲空間。

EM231

CTS7 231-7HA32

單通道快速數據採集模塊，模塊數據採集速度16us；

EM223

CTS7 223-BPH32

8DI/8DO 數字量擴展模塊

TP07

CTS6 T07-CH020

7寸觸摸人機界面

3、結論

本文描述了一種基於合信技術CTSC-200 PLC的動平衡測試機的控制方案，這個方案解決了其它品牌標準PLC無法進行快速數據採集的問題，並且同工控機的方案相比，可靠性更高、價格更低，性價比優勢。

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聯係人：藍經理（銷售經理）

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1pc Keyence VT-7SR touchpad

KEYENCE SL-C 12" LIGHT CURTAIN TRANSMITTER SL-C16HM-T

KEYENCE SL-C 12" LIGHT CURTAIN RECEIVER SL-C16HM-R 24V

NIB KEYENCE Input Module KV-E16X

KEYENCE PLC INPUT MODULE KV-C32XC

KEYENCE / PLC / KZ-A500

KEYENCE FU-16 NEW PHOTOELECTRIC SENSOR FU16

Keyence, PZ2-61P, Photoelectric Amplifier 12-24VDC NEW

KEYENCE KZ-R16R KZ R16R Expedited shipping

KEYENCE KZ-B16R KZ B16R Expedited shipping

Keyence KZ-80T KZ80T PLC

Keyence FD-A10 Air Flow Sensor 10L

KEYENCE CORP LV-22A USPP LV22A

KEYENCE FD-P20 FLOW

KEYENCE CORP EH-303A NSPP EH303A

KEYENCE EX-V02

KEYENCE CA-U2 POWER SUPPLY *NEW NO BOX*

Keyence KV-24DT Super-Small Programmable Logic Controller with Built-in Display

Keyence AS-440-10 Sensor Amplifier, 110-240v

New Keyence CV-022U High Speed Vision Control Unit

Keyence FU-16Z Fiber Optic Sensor

Keyence: PZ-42L (2.5 M) Built-In Amp. Photoelectric

Keyence FS-L41 Optical Cable, Use With FS-L71

KEYENCE CORP AP-33K USPP AP33K

KEYENCE CORP ES-X38 USPP ESX38

KEYENCE CORP AP-31KP USPP AP31KP

Keyence GV-H130 CMOS Laser Sensor

KEYENCE GT2-CA2M GT2CA2M NEW NIB

KEYENCE CORP FS-V10 NSFP FSV10

1Pcs Keyence KZ-N20Z PLC Module Tested

KEYENCE PS-N11N PHOTOELECTRIC SENSOR AMPLIFIER, NPN TYPE, NEW IN BOX, FREE SHIP

Keyence PLC module KZ-R16X

Keyence PLC programmable controller KL-8BLX

Keyence CV-M30 TFT Color Monitor

Keyence PZ-G61N Photoelektrischer Sensor quadratische retro reflektierende Kabel

Keyence PZ-G61CB Fotoelektrischer Sensor mit eingebautem Messverst?rker NEU

KEYENCE CORP PX-10 NSFP PX10

KEYENCE Light and Light Controller CA-DPR2 (CA-DPR2 only)

Keyence FS2-60P Verst?rker Lichtleitersensor #5739

KEYENCE LV-11SB ULTRA-COMPACT DIGITAL LASER SENSOR

Keyence FS2-60P SO(1875) Verst?rker Lichtleitersensor #5955

Keyence FU-95 Lichtleiterger?t z. Fl徂ssigkeitspegelerkennung Liquid-Level-Sensor

1 PC Keyence PLC KL-N20Z In Good Condition

NEW KEYENCE ED-130M SENSOR AMPLIFIER

KEYENCE CORP AG-80 NSFP AG80

KEYENCE CORP FU-57TE NSFP FU57TE

1PCS Keyence PLC KV-24AR Tested

Keyence PLC communication unit KL-N20A

KEYENCE CORP AP-34KP NSFP AP34KP

KEYENCE KZ-R16X KZ R16X Expedited shipping

Keyence HC - 50 driver

(X3-2) 1 NEW KEYENCE PZ2-61P PHOTOELECTRIC SENSOR

KEYENCE, PLC, KL-N20Z KL N20Z, 1 pcs,

KEYENCE Fiber Sensor Amplifier FS-N11N FSN11N Original New in Box Free Ship

1PC KEYENCE AP-31 Pressure sensor(switch) New In Box

KEYENCE LV-11SBP ULTRA-COMPACT DIGITAL LASER SENSOR

Keyence Messkopf LV-H32 NOV

Keyence Power Supply f徂r Kamerasystem CA-U2 GEB

KEYENCE PS-55 Ultrakleine fotoelektrischer Sensor 7-3-9 #411

Keyence KV-24AR 2144866 9-4 #1524

KEYENCE SL-R11 SLR11

Keyence CMOS Laser Sensor GV-H450 No:63011038 - -

KEYENCE FU-12 Lichtschranke Glasfaseroptik 1-3 #557

KEYENCE FS-V31CP NEW

Keyence FU-84C Transmittierendes Lichtleiterger?t Fiber Optic Sensor Cable NEU

KEYENCE EH-303A Proximity Sensor 12-2 #796

Keyence LV-21AP

Keyence Lichtleiter Messverst?rker FS-V33P NOV

KEYENCE LV-22AP Messverst?rker, Erweiterungseinheit, PNP, Reihenschaltung NEU

KEYENCE CORP PZ-42L NSFP PZ42L

KEYENCE CORP CR-240 USPP CR240

KEYENCE CORP SL-U2 NSFP SLU2

NEW - Keyence FU-15 Photoelectric Retro-Reflective Sensor

Keyence DV-90 DV-90NE w/ Breakage

NEW KEYENCE F-20 LENS ATTACHMENT SIDE-VIEW

KEYENCE CORP PS-201C NSFP PS201C

1pcs New KEYENCE Optical Fiber Sensor FU-16 FU16

1pcs New Keyence Photoelectric Sensor PZ-M12 PZ-M12

KEYENCE KV-16T2W KV16T2W PLC I/O MODULE KV16T2W *NEW NO BOX*

KEYENCE LV-51MP DIGITAL LASER SENSOR 12-24V DC, NEW* #153730

KEYENCE CZ-K1P PHOTOELECTRIC SENSOR, SEE DESC #153742

KEYENCE CZ-K1P PHOTOELECTRIC SENSOR, SEE DESC #153748

KEYENCE CZ-K1P PHOTOELECTRIC SENSOR, SEE DESC #153770

KEYENCE SL-C08H-R SAFETY LIGHT CURTAIN RECEIVER

KEYENCE SL-C08H-T CURTAIN LIGHT TRANSMITTER

KEYENCE, PLC, KL-16BT KL 16BT, 1 pcs,

KEYENCE CORP FS-V1 NSPP FSV1

KEYENCE CORP PJ-V22 NSFP PJV22

KEYENCE frequency converter HI-01T 220V 0.1KW

Keyence LX2-V10W Laser Through Beam Sensor w/ 2x LX2-11 11W Matched Sensors

KEYENCE CORP GV-22P USPP GV22P

KEYENCE CORP MS2-H100 USPP MS2H100

KEYENCE CORP MT-T1 NSPP MTT1

KEYENCE CORP FU-18 NSPP FU18

KEYENCE CORP FU-77TG NSPP FU77TG

KEYENCE LV-H62 -NEW- ; Long Distance Straight-beam, Retro-reflective

New 1 PC Keyence LV-H42 Laser Sensor

New Keyence PR-M51N3 Mini-slim Transmissive Cable Type 1.2m Photoelectric Sensor

KEYENCE CORP PZ-V33 NSFP PZV33

KEYENCE CORP FS-V11-P NSFP FSV11P

1PCS NEW Keyence Photoelectric Sensor EV-130M EV-130M

Keyence FS-M0 Fiber optic switch amp X 6 With FS-R0 Distribution

Keyence KV-B16R Relay Output Module

KEYENCE LV-21AP DIGITAL LASER SENSOR *NEW IN BOX*

KEYENCE PLC CPU module KZ-A500

KEYENCE PLC Position control unit KZ-H2

Keyence, EM-054, Proximity Sensor NEW

Keyence, FS-N12N, Fiber Optic Amplifier Sensor NEW

KEYENCE SJ-C3

Keyence, FS-V21RP, Digital Fiber Sensor Switch NEW

KEYENCE FT-50A Infrared Thermo Sensor

NEW KEYENCE FS-N11N DIGITAL FIBER SENSOR

NEW KEYENCE FS-N12N DIGITAL FIBER SENSOR

1pcs NEW Keyence Fiber Optic Sensor FU-50 FU-50

1PCS New Keyence Photoelectric switch PR-MB30N1 PR-MB30N1

1PCS NEW Keyence Photoelectric Switch PR-M51N3 PR-M51N3

Keyence Digital Laser Display Amplifier LV-11SBP with 30" cable

Keyence, FS-V22R, Digital Fiber Sensor NEW

1PC KEYENCE NEW FS-N12P SHA22 (FSN12P) Fiber Amplifier Sensor

Keyence KV-R16R Programmable logic controller (Output)

KEYENCE / CPU UNIT / KZ-A500

KEYENCE PZ-M51P NEW SELF CONTAINED PHOTOELECTRIC SWITCH PZM51P

KEYENCE PZ2-62 OPTICAL SENSOR *NEW IN A BOX*

KEYENCE CORP 469-D-C01-04 USPP 469DC0104

KEYENCE CORP 469-E-C06 USPP 469EC06

KEYENCE CORP PZ-V73P USPP PZV73P

Keyence FD-83

KEYENCE RC-15 *NEW IN BOX*

KEYENCE EM-038P PROXIMITY SWTCH *NEW IN BOX*

NIB Lot of 2 IFM Efector Sensor OGH280 0GH280 BALLUFF BAUMER SICK KEYENCE OMRON

1 pc of NIB Baumer Sensor My-Com D250/S35 BALLUFF BANNER IFM SICK KEYENCE OMRON

NEW KEYENCE OP-98271 LAMP HALLOGEN BULB

Keyence Analog Sensor Controller RD-50R

OMRON E3C-JC4P(5) KEYENCE PS-T2(1) GOLDSTAR SZR-MY2(1) SENSOR

Keyence LV-H32 Photoelectric sensor head 30-1000 MM with

NEW KEYENCE PJ-50A SAFETY LIGHT CURTAIN SET SENSOR

NEW KEYENCE REFLECTIVE FIBER OPTIC CABLE SENSOR MODEL FU-82C

New! Keyence FU-84B Armored Fiber Optic Cbales

KEYENCE KV-40AR PROGRAMMABLE CONTROLLER POWER ON TESTED

KEYENCE OUTPUT MODULE KV-C64TA

Keyence Model: KV-8ER PLC Machine Control Exp. Module

Keyence Model: FS-V22RP Dual Digital Photoelectric Amplifiers. W1

Keyence RD-50E ANALOG SENSOR CONTROLLER

NEW KEYENCE PS-T1P AMPLIFIER PHOTOELECTRIC SENSOR

KEYENCE AP-33KP PNP DIGITAL AIR PRESSURE SENSOR

KEYENCE FS-N11N FIBER SENSOR, APLIFIER UNIT, CABLE, NPN TYPE, NEW, FREE SHIP

Keyence LB-1001W Laser Controller

NEW KEYENCE PHOTOELECTRIC SENSOR HEAD MODEL PS-49C

[NEW] KEYENCE CA-LH35 HIGH RESOLUTION LOW DISTORTION LENS 35MM

NEW KEYENCE FS-M1H FIBEROPTIC SENSOR MANUAL CALIBRATION

KEYENCE 2-CHANNEL LIGHT CONTROLLER CA-DC100

Keyence GV-H450 CMOS Laser Sensor GVH450

Keyence EG-520 High Accuracy Positioning sensor EXLNT

NEW Keyence PZ-G41CP PLC Retro Square Reflective Photoelectric Sensor, M8 PNP

KEYENCE 16-BIT DIGITAL LASER AMPLIFIER LV-11SAP *NEW*

Keyence, FS-V22R/ FU-40, fiber optic sensing assembly

KEYENCE STATIC ELIMINATOR IONIZER SENSOR SJ-M020

"NEW" KEYENCE LV-NH35 Laser sensor

Keyence N-400 Multi-Unit Controller 24VDC

KEYENCE # FS-M1P SENSOR FIBER AMPLIFIER, CABLE TYPE, PNP, MAIN UNIT, "NIB"

KEYENCE SJ-C10U Sheath-Sensing Ioniser SJ-H series CABLE NIB CAB-I-140

KEYENCE TH-320 Sensor Head for Fine Metal Object Detection SEN-I-245=1N12

KEYENCE PZ-M51 Square Transmissive Cable Type, NPN Thrubeam SEN-I-185

KEYENCE Counter RC-12 200-240v 3 months warranty in good quality

KEYENCE CA-DSR3 BNIB

KEYENCE CORP FS-V1P NSPP FSV1P

KEYENCE CORP PZ2-51P NSFP PZ251P

1 NEW KEYENCE PHOTOELECTRIC SENSOR FU-11

Keyence KV-24DT PLC + Keyence KV-E4T

NEW Keyence Photoelectric Sensor Head PS-49C PS49C - Brand New in Box - BNIB

KEYENCE LV-22AP DIGITAL LASER SENSOR UN NO BOX

[no.2121] KEYENCE LV-11A & LV-H62 DIGITAL LASER SENSOR -Lot of 3-

NEW KEYENCE FS-V1P PHOTOELECTRIC AMPLIFIER FIBER OPTIC 12-24VDC

Keyence FS-N13P Fiber Amplifier

Keyence Amplifier FS-N12CP with Fiber Optic FU-77TG And Power Cable OP-73864

KEYENCE #KV-16AR, PLC, NICE TAKE OUT, W/30 DAY WARRANTY AND FREE SHIPPING

Keyence FW-H02 High Power Digital Ultrasonic Sensor

Keyence CF-P100 PARTICLE Controller (MADE IN JAPAN)

KEYENCE SJ-M300

Lot 5 fiber optic sensors sunx and keyence, CZ-K1P, FX-302P, FX-301P

Keyence SJ-B020 Power Supply

FS-N12P Keyence NEW In Box Digital Fiber Optic Photo Sensor Amplifier FSN12P

No test KEYENCE IT2-01 (0～＋500℃) Infrared Thermal Sensor For Get Repair Parts

MT-T1 Keyence PLC NEW In Box Interface For Mitsubishi PLC MTT1

NEW Keyence ET-90 Fiber Optic Amplifier Unit Proximity Sensors, Shielded

Keyence PZ-G61CB Photoelektrischer Sensor mit eingebautem Me?verst?rker ungebr

KEYENCE RGB Digital Fiberoptic Sensor Head CZ-40 CZ40 Original New Free Shiping

KEYENCE LV-S61 LASER PHOTOELETRIC HEAD SMALL BEAM SPOT RETRO REFLECTIVE

KEYENCE FS-V21RP DUAL DISPLAY PHOTOELECTRIC SENSOR W/ AMPLIFIER - W/ CABLES