7DO721.7 DO721模塊_漳州鼎晟達自動化設備有限公司

7DO721.7 DO721模塊

1、背景

1．1定義

平衡機是測量旋轉物體(轉子)不平衡量大小和位置的機器。

任何轉子在圍繞其軸線旋轉時，由於相對於軸線的質量分布不均勻而產生離心力。這種不平衡離心力作用在轉子軸承上會引起振動，產生噪聲和加速軸承磨損，以致嚴重影響產品的性能和壽命。電機轉子、機床主軸、內燃機曲軸、汽輪機轉子、陀螺轉子和鐘表擺輪等旋轉零部件在制造過程中，都需要經過平衡才能平穩正常地運轉。根據平衡機測出的數據對轉子的不平衡量進行校正，可改善轉子相對於軸線的質量分布，使轉子旋轉時產生的振動或作用於軸承上的振動力減少到允許的範圍之內。因此，平衡機是減小振動、改善性能和提高質量的的設備。

1．2分類

平衡機可以分為重力式平衡機和離心力式平衡機是兩類型。

重力式平衡機一般稱為靜平衡機。它是依賴轉子自身的重力作用來測量靜不平衡的。僅適用於某些平衡要求不高的盤狀零件。離心式平衡機是在轉子旋轉的狀態下，根據轉子不平衡引起的支承振動，或作用於支承的振動力來測量不平衡。其按校正平面數量的不同，可分為單面平衡機和雙面平衡機。單面平衡機只能測量一個平面上的不平衡(靜不平衡)，它雖然是在轉子旋轉時進行測量，但仍屬於靜平衡機。雙面平衡機能測量動不平衡，也能分別測量靜不平衡和偶不平衡，一般稱為動平衡機。

1．3動平衡機原理

圖片2.png

動平衡測試係統的結構如上圖圖所示，在平衡係統的轉子支撐點兩端各有一個壓電傳感器用以拾取轉子的振動信號，而在轉子的一側的光電開關是用來獲取相位基準以及轉速信息。三路信號送入數據採集器，然後上傳至上位機對信號進行處理,通過的解算，得到Ⅰ、Ⅱ校正面所需校正量的大小和相位，據此就可以實現對轉子的不平衡校正。

2、方案

2.1 傳統控制方案

動平衡測試機傳統上是採用工控機和數據採集卡組成信號採集、處理和邏輯控制係統，但這種方案由於使用工控機，造成係統整體可靠性差，對操作人員要求高，無法適應工廠車間應用要求。因此部分設備廠商轉而採用工業領域廣泛使用的具有可靠性的PLC作為控制方案。

2.2 控制要點

動平衡測試機對數據的採集要求屬於基於脈衝同步的高速模擬量採集，即當係統捕獲脈衝信號後立刻觸發數據採集（從模擬量模塊上獲取具體數值）。在實際應用中，觸發係統進行數據採集的脈衝頻率不低於840Hz（以測試對象為額定轉速2100rpm, 12對極的電機轉子為例）。因此要求主機和模擬量採集模塊都具備高速響應的能力。

係統具有大容量的數據存儲器，能保存每次採集的數據。

2.3 合信技術的控制方案

針對動平衡測試機的特點，合信技術推出了一種特殊的模擬量模塊（CTS7 231-7HA32），該模塊的數據採集時間為16微秒，採樣頻率62.5kHz。根據採樣定理，如果係統數據採樣頻率要達到840Hz，則模擬量採樣單元需要840*5=4.25kHz以上的速度，才能較好地還原信號；如果需要更高的採樣精度，則需要更高速度的模擬量採集模塊。由此可見CTS7 231-7HA32模塊完全勝任動平衡測試機的要求。

在保證模擬量模塊能夠準確及時獲取信號的同時，合信技術優化了CPU程序獲取數據的機制，通過讓採樣脈衝信號觸發具有更高響應優先級的高速計數中斷來獲取數據。CTSC-200 CPU的高速計數中斷延遲僅為60微秒，即PLC程序獲得數據的頻率為16kHz。

在實際應用中，採用合信PLC的動平衡測試機的數據採集速度和質量已經達到了數據採集儀的效果。並且CTSC-200 CPU快速的浮點數處理能力也完全能夠勝任後續數據處理的要求。

下表為幾種類型方案對比：

合信PLC方案

標準PLC方案

工控機方案

優點

係統數據採集速度快（模擬量模塊62.5kHz，PLC程序16.6kHz）；CPU數據處理速度快；CPU數據容量大。PLC性能可靠，完全適應各種工業應用場合。

PLC性能可靠，完全適應各種工業應用場合。

數採卡數據採集速度快；工控機數據容量大；能夠實現對數據的復雜算法處理

缺點

算法編程復雜，不直觀。

PLC響應外部中斷速度慢，數據採集模塊速度慢（高只能實現1kHz的數據採集），由於速度慢導致採樣數據延遲時間大，致使測量精度低。算法編程復雜，不直觀。

可靠性差，無法長期工廠化的運行，係統維護不便。

2.4 合信技術方案組成及產品列表

圖片1.png

序號

名稱

型號

數量

備注

CPU 模塊

CTS7 216-2AD33-0X40

布爾運算0.15us；浮點運算8us；72K 程序存儲空間；110K 數據存儲空間。

EM231

CTS7 231-7HA32

單通道快速數據採集模塊，模塊數據採集速度16us；

EM223

CTS7 223-BPH32

8DI/8DO 數字量擴展模塊

TP07

CTS6 T07-CH020

7寸觸摸人機界面

3、結論

本文描述了一種基於合信技術CTSC-200 PLC的動平衡測試機的控制方案，這個方案解決了其它品牌標準PLC無法進行快速數據採集的問題，並且同工控機的方案相比，可靠性更高、價格更低，性價比優勢。

咨詢熱線：18150695049

誠信經營，質量為首，誠信至上，鼎晟達竭誠為您服務

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漳州鼎晟達自動化設備有限公司

聯係人：藍經理（銷售經理）

手機：18150695049(微信同步）

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(M6-2) 1 ALLEN BRADLEY 700DC-PK400Z2 RELAY

(8524) Chesterton Mechanical Packing & Seal 050122 SSA-25 SU

(10228) Datalogic Photoelectric Photoreflex Et3-5-A5

(9302) SAI Systems Load Cell Summing Board SAI. 8100213

24Vdc 6.7W 125 Psi 1/2" Orifice Air Pilot Valve,

(D3) 1 NIB POTTER & BRUMFIELD CRB-48-70010 TIME-DELAY RELAY

(Q13) ELECTROID SBEC-22B-6 CLUTCH BRAKE ASSEMBLY

(N3-3) 1 New Mac Valve 6313D-617-Pm-111Da W/ Pme-111Daag

Lot of 2 Texas Instruments Memory Board 975155-002

Accraply B984B Interface Card B984 B

BTG Electronic Probe Card 701-1046 R2

Sccla012Xxanxa Time Delay Relay

(0955) Electro 4948 Proximity Switch Sensing Head

(D5) 1 NEW ACOPIAN 5E25D-12E10D POWER MODULE

(RR7-4) 1 LABEL AIRE 1002706G TIMER & DRIVER CARD

(T3-2) 1 NIB VERSA VALVES VIZ-3601-LOVB LOCK OUT VALVE

(X11) 1 ALLEN BRADLEY 105-A30NDKOV CONTACTOR RELAY ASSEMBLY

(L9) 1 NEW NETSTAL APCII 110.240.6139B

(I5) 1 New Oriental Motor 51K40Gk-Sm

(Q1-6) 1 CLEVITE BL-117A MOTOR DRIVE

(L15) 1 WESTINGHOUSE A200SABA-BLL2T STARTER W/CONTROL PANEL

(N1-1-1) 1 OMRON C200HE-CPU32-E CPU PROCESSOR/CONTROLLER

BALDOR MOTOR 74-PSL-0

Siemens Power Supply C73451-A3000-C10 DR20 24 VAC

(Q3-4) GOULD MODICON B885-002 MODULE

(V6-4) 1 MITSUBISHI AX40Y10C I/O MODULE

(PALLET) GAST 0253-101Q-G314DX VACUUM PUMP

(M4) 1 NEW GE 41B562145G6 RESISTOR MODULE / BOARD ELECTRO MOTIVE

(9278) Allen Bradley Communication Module 1203-GD2

RELIANCE ELECTRIC 45C69 OUTPUT MODULE **

(6862) Lucas Control Board 108.806-D

(10234) Plastic Process Equipment ADTA-2096 Thermocouple

(Q2-3) 1 CROMPTON 256-TWNU-QQHG TRANSDUCER

NEW ALLEN-BRADLEY 871C-A5N18-A2 PROXIMITY SENSOR

(X5-25) 1 NEW MCDONNELL & MILLER FS1 FLOW SWITCH

TESCH F127AX203 RELAY- NO BOX

EDMUNDS BS15144B-38-4 PROBE SENSOR

(I4) New Fanuc Robotics Ee-4526-671-001 Cable

(A8) 1 New Westinghouse AA23PB Model J Control Thermal Overload Relay

(Rr10-2) 1 Nib Warrick Controls 16Vma1M0 120V Relay W/ Socket

(H3-3) 1 SKINNER V955DB2100 4 WAY SOLENOID VALVE

(0957) Allen Bradley 700-RT00N000A1 Solid State Timing Relay

UNITED ELECTRIC J6-126 PRESSURE SWITCH

OMRON H5AN TIMER

Allen Bradley 45Lst-1Lea3-P4 Photoelectric Sensor

HONEYWELL R7848A-1008 AMPLIFIER AND POTENTIOMETERS

JOHNSON CONTROLS T-5210-1114 TEMPERATURE TRANSMITTER

OMEGA LVC-101-R SENSOR

(4853) Allen Bradley 1771-OAD Output 16PT 120 VAC w/ WA

OMRON S82G-1524 POWER SUPPLY 7AMP 24V 150W 14PIN

(H10) 1 NEW ALLEN BRADLEY 1771-E4C OUTPUT EXPANDER

(0545) Lot of 2 Uticor 75C48 Track / Rack for PLC

(8515) Keyence Data Controller DV-90NE

(X4-1) 1 NEW LEUZE ELECTRONIC LS 85/2 SE SENSOR

(RR31) FANUC 1C693CHS391C OUTPUT RAIL WITH IC693MDL630B, IC693MDL240 MODULES

(V30) 1 NIB HONEYWELL L456A 1008 TEMPERATURE CONTROL

New Johnson Controls Defrost Control A19ZBC-2 45-85F

(Q9-4) Nib Hach Lange Lzx919 Output Module

(X9-10) Mitsubishi Melsec A3NMCA2 Memory Module

(10132) BEI Encoder H29E-SB-1000-ABZ-7406R-LED-SM18-S

(7162) Siemens CPU Board G18000-N2100-S264

Allen Bradley SS Time Delay Relay 852S-NSB .5-30 S

(T2-3) 1 HUMPHREY 125 4E1 21 36 VALVE

(T2-4) 1 ALLEN BRADLEY 1747-PIC

(R2-5) New Ashcroft T720Ts060 Sensor

(S2-1) 1 NEW ASCO JKF8210G4 SOLENOID VALVE.

(M1) 1 DANAHER CONTROLS HR625102402E1 ENCODER

(6728) Bonitron Drive Interface Board 327414A1

(Q9-3) 1 LOAD CONTROLS PH-3A-HG POWER CELL

(L11-C) 1 NIB TURCK NI20NF-CP40-VP4X2 PROXIMITY SENSOR

(6161) Hydac Sensor Module 4445-A-600-000 600 bar 10-30 VDC

(9732) Imaje Adaption Board A14066 C NIP (only 1st one is nip)

Johnson Controls Damper Actuator D-3153-1

(G-TOP16) FANUC A16B-1211-0280/03A MEMORY BOARD

Asco Valve 8210G37 120V 1/2"

(L27-4) 1 NIB ASCO JKH8262G7MO SOLENOID VALVE

(I9-2) 1 PEPPERL & FUCHS 18459S NCN40-FP-W-TP4 INDUCTIVE AC SENSOR

(N2-1) 1 NEW PARKER 1JS432020 OIL FACTOR

(N2-1) 1 NEW PARKER 1J743-20-20 OIL FACTOR

(R2-4) 1 ARO 651790-A2DB PRESSURE REGULATOR

(L6) New Trane Vcx13650307-01 Control Board

WILKERSON REGULATOR R40-0B-000 **

(RR7-4) 1 JOHNSON CONTROLS P-8000-2 PROPORTIONAL ACTION PRESSURE CONTROLLER

(T1) NIB ALLEN-BRADLEY 1771-IBD-B INPUT MODULE

(RR26) FOWLER 54-550-777 ELECTRONIC DIGITAL THICKNESS GAGE

(Q5-5)1 NEW METRIX 5510C-M1297 PROXIMITY SIGNAL

WESTINGHOUSE BF22F CONTROL RELAY

POTTER & BRUMFIELD CHB-78-70012 TIME DELAY RELAY- NO BOX

HONEYWELL C645A-1022 PRESSURE SWITCH- NO BOX

HONEYWELL FE8B-TX6GE SENSOR- NO BOX

HUMPHREY 062-4E2-21-61-70-CD SOLENOID VALVE

ALLEN-BRADLEY 1769-OB16 SERIES B I/O MODULE- NO BOX

(X9-3) 1 PARAGON C KIT

(O4-1) 1 NEW DANAHER MOTION M092-FC-321B MOTOR

(0112) Gorman-Rupp Pump 24VDC W/ Maxon DC Motor 15650-006

(9453) Square D Pneumatic Timing Relay 9050-BO5E

(H2-0) 1 NEW PARAGON CARTRIDGE REBUILD KIT FOR 35V25 PUMP

(5704)F Allen Bradley Trip Unit 190-P006R 0.4-0.6Amp Thermal W/Relay 1Nc

(Q6-2) 1 ALLEN BRADLEY 1771-IKC ENCODER

(V18) 1 NEW AIR LINE FILTER LUBRICATOR

(0239) GE Pneumatic Relay 10A CR122A02202AA

(RR7-4) 1 JOHNSON CONTROLS T-9002-1 FLUIDIC RECEIVER CONTROLLER

(N1-2) WPC 800-218-00 PC BOARD I/O CONVERTER

(R2-2) 1 NEW AMPRO COMPUTERS A60259 A13028B BOARD

Allen Bradley 160-BMB2 Ser.A Dynamic Brake Module 460V 2-3HP 1.5-2.2kW

(5994) Asco Valve Repair Kit 302315

(9120) Foxboro Card Signal Conditioner P0121Kq

(L11-B) 1 ALLEN BRADLEY 1772-P1 PLC POWER SUPPLY

(V43) 1 TEMPTEK 213700 VT LS TEMPERATURE CONTROLLER PANEL

BTM Ram Latching Valve 13001

(RR11-3) 1 COPES VULCAN 860726-00001 REV 1 KEYBOARD DISPLAY CONTROLLER

(O2-1) 1 NEW HONEYWELL 72228BN3TV00N0C322-B6 VALVE

(K6) 1 GREYLINE 129024 MESSAGE CENTER

MERCOID DAW-38-113-8A PRESSURE SWITCH

BARKSDALE D2T-A80SS **

Mm6010 Transmitter

182-855 Rebuild Kit

OPTI MATE OP-420 OPERATOR TERMINAL 5VDC T14021

(N2-3) ALLEN-BRADLEY 150-A24NBD MOTOR CONTROLLER

DAYTON 6K410 AIR CIRCULATOR MOTOR

SMC VXZ2240-04-5M1Z-XG VALVE

(3761) Allen Bradley Motor Starter Sz. 3 509-DOD 115/120V

FLOWSERVE B100DA AUTO MAX PNEUMATIC ACTUOR

(RR4-1) 1 TURCK LT4E-Q21-LI0X3-H1141 FLOW SENSOR EZ-TRACK

(N3-2) DANFOSS 176B6005 CYCLETROL 150 DRIVE "150"

(X9-13) FOXBORO 910-HA4 CONDUCTIVITY / RESISTANCE CELL

1 NEW LOCHINVAR VAL2904 GAS VALVE

(N3-3) 1 NEW CUTLER-HAMMER E57-MAL-18T110 SENSOR

(8424) Asco Solenoid Valve 8210D32 NO COIL

(R2-4) 1 ASHE CONTROLS 8009 SERVO BOARD

(L21) 1 CUTLER HAMMER AF93AG0C003D DRIVE

(R2-1) 1 PASABAN PG-4190D CONTROL BOARD

(0140) Showa Measuring Sensor TCL-30 RARE

(V51) 1 EUROTHERM 810-047-000-105-621-24-000-000-00 TEMPERATURE CONTROL

Ss-Gnbs6-G Valve

(Q9-2) 1 LOT OF 2 NIB SMC C95SDB50-100 CYLINDERS 1.0 MPA MAX

(N2-2) BODINE ELECTRIC 34R4BFCI SMALL MOTOR

(RR14-1) 1 NIB HONEYWELL P7640B-1024 PRESSURE TRANSDUCER

AGASTAT 7012ADL TIMING RELAY

(9850) Turck Proximity Sensor B125-G47SR-FZ3X2 W/PG

(X7-1) 1 NEW RELIANCE ELECTRIC 0-51831-2 PC BOARD

(5290) Allen Bradley Contactor 775-NX22 4P 90A @ 600V 24V Coil

(Q9-1) 1 NEW SMC US1393 PNEUMATIC CYLINDER 145 PSI MAX

(X8-5) 1 ALLEN BRADLEY 109-C09BDA4E PUMP STARTER

(Q5-1) PARKER H77AA GEAR PUMP

GE FANUC IC693MDL640C INPUT MODULE

CHROMALOX ARC-540 TEMPERATURE CONTROL

new PARKER 15CN 1 74W M2 25B1B1 11 88 026677 001

(O2-1) 1 NEW AFS K-253932 CP-120-02 SENSOR

(5432) Cognex Multiphase PC Board 012056-4

HONEYWELL TEMP CONTROL MINI PRO UDC 2000

(O1-10) 1 NEW SIEMENS 3RG6243-3PB00 SENSOR

BTM Ram Latching Valve 1-013001

(X8-20) 1 HYDE PARK SM900A-100000 ULTRASONIC PROXIMITY SWITCH

(Q1-1) 1 NEW EAGLE SIGNAL DA2215A3 TIMER

(RR14-2) 1 NIB JOHNSON CONTROLS T22BBC-1C HEATING THERMOSTAT

(D3) 1 NIB ALLEN BRADLEY 1201-HA2 PROGRAMMING TERMINAL

(Q2-2) 1 NEW NORGREN R11-200-RNLA VALVE

(0197) ABB PLC Cable 3BSC950262R1

(9232) Herion Solenoid Valve 8028588

(Q5-1) 1 NEW NORGREN B64GNNKQD3RMN FILTER / REGULATOR

(V14) 1 NIB ASCO 314491 VALVE REBUILD KIT

Htl8318D1Ms Solenoid Valve

(M6-1) 1 ALLEN BRADLEY 1770-RD1 REMOTE DRIVER MODULE

(N1-1) SKF 143-011-562 HYDRAULIC PUMP

(V57-1) 1 NIB FURNAS 75HB14 CONTACT KIT

(0954) Bison Motor 030-250-9051 80RPM

(V11-2) 1 NIB TOTAL SOURCE SY6320G3 FORKLIFT POWER CONNECTOR

(RR26) 2000-4 REV.03 CIRCUIT BOARD

(8076) Allen Bradley Size 0 Reversing Starter 505-AOD7 w/OL Relay 115/120 V

(Q2-2) 1 New Milwaukee Cylinder A-61

(L9) 1 CINCINNATI MILACRON 3-531-2785A CIRCUIT BOARD

(0298) Seco Warner Remote Control Operator R1001 Station

(Q2-4) 1 GEMO 13710-1-1-A078 VALVE

(0368) Marposs Amplifier Board 6830203203

ABB 72A4824G02 OIL VALVE KIT

OMRON STP-YM TIMER- NO BOX

GE CR127B1003 PRESSURE SWITCH

ELECTRO PRODUCTS 55141 SENSOR

BALDOR KP0022A00 KEYPAD

1500-D-L1-S9-Oc Liquid Level Control Relay

Cr120A02002Aa Relay

ATC 7072AD4X4NLX BEAMSWITCH

CUTLER-HAMMER E58CAL18T110R2 PHOTOELECTRIC CABLE

SQUARE D 8501XTD2 TIMER

CHROMALOX AR-7024 TEMPERATURE CONTROL

ASCO HCL8262G152 VALVE

NEW DYNAMATIC 15-864-4 INTERFACE CARD LOAD

(5396) Reliance Electric Encoder Cable 3 Foot 4RC033 Controller / Terminal Board

(RR21-2) NEW SIGNAL SYSTEM AV-409 S3000 ALARM DISPLAY MODULE

(O2-1) 1 NEW KYLOLA 0000009514 KEK-4AG-NV GAUGE

(Q4-3) 1 NEW HYSTER 1357057 CONTROLLER FORKLIFT