TSXDSY16R5控制器_漳州鼎晟達自動化設備有限公司

TSXDSY16R5控制器

摘要：國內圓網印花機的控制驅動器係統主要分為兩種，一種是控制和驅動整套採用國外進口產品，如安川等，這種方案整體功能和性能都比較好，但是係統成本高、維護和使用費用高

1.機型描述

機型：紡織設備-印花機-圓網印花機

國內圓網印花機的控制驅動器係統主要分為兩種，一種是控制和驅動整套採用國外進口產品，如安川等，這種方案整體功能和性能都比較好，但是係統成本高、維護和使用費用高，編程和調試復雜；另外一種是採用國內的廠家的自制控制係統配標準伺服驅動器，這種方案的優點是價格低，但由於伺服驅動器採用的是標準產品，無法同控制係統有效配合，造成控制係統結構臃腫分散、配線復雜、可靠性低。

2.方案描述

1.進布、烘房、和落布單元的速度同步控制

在本方案中，進布、烘房和落布單元採用異步電機驅動，變頻器調節，電機編碼器信號即接入變頻器（用於變頻器矢量控制），也接入PLC,PLC根據印花導帶的速度，利用PID調節算法，控制變頻器的轉速，以達到同印花導帶同步的目的；同時也可以通過上位人機界面的設定，實現三者相對導帶的按比例運行。

2.網輥位置同步

網輥位置同步是通過EM261印刷模塊實現的。

EM261印刷模塊是專門面向印刷行業推出的產品，可接入CTSC-200 PLC的背板總線，CTSC-200 PLC 通過調用庫程序控制EM261。EM261包含4路500Khz脈衝輸出，用於控制印刷色組伺服，同時擁有4路200Khz高速脈衝輸入，用於驅動器的編碼器位置反饋。每個EM261模塊可以同步控制4個伺服軸，一個CTSC-200 PLC可以挂5個EM261模塊，即可以同步控制控制20個伺服軸。

3.套色控制

在本方案中，圓網伺服採用合信H1A係列伺服驅動器，H1A伺服驅動內部集成相位調整功能，即驅動器能夠疊加來自PLC的用於修正印刷偏差的信號。

在實際應用中，當需要修正某個網輥的相位時，操作人員可以將修正量設定到PLC,PLC通過CANopen總線傳遞到H1A伺服驅動器,H1A驅動器即可控制電機補償相位偏差。

4.操作接口

在這個方案中，有三個10寸的人機界面，分別放置在各單元附近，便於操作人員就近操作和監視；每個網輥都有一個操作面板，對相應的各個單元進行操作。

所有這些人機界面和操作面板都通過總線同PLC通訊。

3.方案框圖

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4.方案優勢

全套採用CTSC-200 PLC 控制係統，體係結構簡單、可靠。

採用CTSC-200 的印刷功能模塊，多可同步控制20個伺服軸；所有伺服軸在同步過程中都實時跟隨導帶速度，並且跟隨可按比例實時調節；在升速和降速過程中也不會出現“跑花”現象。

網輥相位補償數字化，補償速度快。

全係統採用網絡進行通訊、交換數據，減少配線，提高了安裝調試速度、節省人工、降低後期維護成本；同時，由於採用網絡通訊，設備狀態信息豐富，便於對設備的狀態及時監控。

咨詢熱線：18150695049

誠信經營，質量為首，誠信至上，鼎晟達竭誠為您服務

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漳州鼎晟達自動化設備有限公司

聯係人：藍經理（銷售經理）

手機：18150695049(微信同步）

QQ ：2880842794

郵箱：2880842794@qq.com

傳真：0596-3119658（請備注林工收）

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(V54-1) 1 NEW TURCK BI20U-CA40-ADZ30X2-B1131 PROXIMITY SWITCH

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(Q6-8) 1 NEW ROBOTRON IV SENTRY IV REMOTE SEQUENCE SELECTOR

Joslyn Clark Contact Kit KTM-31 3 P Size 00, 0, 1

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(Q2-3) 1 New Square D 8501Xdo40 Control Relay

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(Q1-1) 1 NEW ALLEN BRADLEY 1771-CP1 POWER SUPPLY CABLE

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(7733) Universal Flow Monitors PX-10GPM-6-V-F Flow Meter 200 Psi

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(X5-7) 1 New Numatics 256-680 Driver Board

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BAUMER ELECTRIC PROXIMITY SWITCH IIFFM 06P1598/01L

BERNSTEIN INDUCTIVE SENSOR OR-96-RS-MAR5

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ACCU-CODER ENCODER 714-0-P

(9518) Allen Bradley Input 1771-IAD

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PERMA -CAL GAUGE 121TID0RA21

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(M6-2) 1 PEPPERL + FUCHS 1176S INDUCTIVE SENSOR

(6158) Allen Bradley Contactor 100-A30NZJ3 30A 24VDC

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BANNER PHOTOELECTRIC SENSOR SM312D

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(E6) 1 ANTUNES CONTROLS PRESSURE SWITCH LGP-AM1

UNITED ELECTRIC E55A-11965 TEMPERATURE CONTROLLER

BANNER T18SP6FF100Q CONNECTOR BEAM

SMC SY7220-5H-C10 VALVES- NO BOX

POTTER & BRUMFIELD CHB-38-70001 TIME DELAY RELAY- NO BOX

NEW YOKOGAWA 240211AAAB7 ELAPSED TIME METER

Adv-50-10-A Cylinder Bore

SMC SV2A00-5W1U 4 POSITION DUAL 3 PORT SOLENOID VALVE

(RR28-5) PEPPERL + FUCHS 419445 PHOTOELECTRIC SENSOR

SMC SY7340-5LOZ-02 VALVE

HERION 0883300 PRESSURE SWITCH

(0481) Rexroth Cpoac Switch 7472Zz5790

Numatics Valve 081SS402K 120/60 150 PSIG WITH BASE

HELWIG 11.101522.1.109 CARBON BRUSH HOLDER

NOSHOK 25-500-160-PSI HYDRAULIC PRESSURE GAUGE

E20D0L1K1 Overload Relay

(9295) Fairchild Regulator 4064A no Handle

Honeywell ST9150B2000 Circuit Board

SMC TU1208BU1-20 BLUE POLYURETHANE TUBING

SMC CDQ2B50-30DZ-A73HS COMPACT CYLINDER

KAWASAKI 50979-2028L15 HARNESS

ALCO 100RB-2F2 VALVE

(10290) Allen Bradley Mini Data Cartridge 1770-XJ

Rjg Technologies Pressure Sensor T-3000U

(Q6-6) 1 NIB WESTINGHOUSE FT11P-12 OVERLOAD RELAY

(X9-10) 1 ALLEN BRADLEY 871U-V8K18 PROXIMITY SWITCH

Electromatic Timer Delay on Operate SAM20511518S

(O4-4) 1 CUTLER HAMMER D15CR31E AC RELAY

Asco Valve FBX8262A214 120V 20W 1/4"

(K4) 1 NEW MICROSWITCH FEC-AS2-M RELAY

ONE OMRON INPUT MODULE C200H-ID212

(8382) Printronix Hammer Driver 101200-901

(Rr28) Issc 9853-3031 R40-A605 Time Delay Relay

(8840) Allen Bradley Isolated DC Input 1771-ID16/B

(T3-3) 1 LOT OF 5 NIB 35330 3/4 COPPER SWEAT ELBOW PRESSURE FITTINGS

(D1) Nib Balluff Datalogic S2-1G50 Photoelectric Emitter

(7580) Turck Proximity Sensor Ni2-Q9,5-Ap6/S34 Valve Position

(V54-1) 1 PARKER SCHRADER BELLOWS L7152810253VXB SOLENOID VALVE

(L17) 1 TUFLINE 037AX VALVE 1-1/2" PLUG

(X14-3) 1 CUTLER-HAMMER E57SAL12A2 INDUCTIVE PROXIMITY SWITCH

(9236) Bizerba Connector Complete 65521203101

NEW ASCO 8263-B206-120 SOLENOID VALVE

(6172) ITT Actuator 1 1/2" V710GESV15 5 Psi

Noshok 25-310-60 2.5" Pressure Gauge Glycerine Filled 25-310-60

SIEMENS 6ES7-221-1BF22-0XA0 INPUT MODULE- NO BOX

(I5) GE MC1A301ATC CONTACTOR

(V48-2) 1 NEW ALLEN BRADLEY 855E-10TL4 STEADY LED RED STACK LIGHT

ALLEN-BRADLEY 193-BSB-42 SERIES B OVERLOAD RELAY

(S2-2) 1 NEW ASCO 821550 VALVE

(V12) 1 NEW MR 2009289 CYLINDER

(8126) Parker Inline Valve N3554904553 140 Psi

(6685) Telemecanique TSX-SCA-62 Uni-Tel 2 Equip Plug

(7485) United Electric Temperature Controller E105-3BS-9027

(10314) Nordson Danaher Carbon Brush 113170A YP00490

(3186) Stanley Servo AF-SERVO-040-002

(Q9-5) 1 MODICON AS-B885-002-S BASIC MODULE

(X8-22) B&B ELECTRONICS 232PTC PORT COMBINER

104138 Repair Kit

(0423) Omron Power Supply Module Cqmi-Ips01 Nib

Bcs-030-Ps-1-Y-3 Capacitive Sensor

(10287) WC Branham Cut Cable Cylinder 182.25

TURCK BI2-G08-AN6X PROX SENSOR

(V18) ROSS OPERATING VALVE CO 414K87 SERVICE KIT

HONEYWELL MP853D 1107 3 PNEUMATIC ACTUATOR VALVE

(L27-1) 1 NEW JOHNSON CONTROL A70GA-2 TEMPERATURE CONTROL

(9015) Telemecanique Photoelectric Sensor XUB-AO45114S

(9072) Asco Valve 8262G6 2 Way 1/8"

(X5-8) 1 NEW MAC VALVES 24 PORT CIRCUIT BAR

(X8-1) 1 Nib Bellows International K245 1023 Air Control Valve

Lot of 2 Allen Bradley Photoswitch 871C-E2A12

(0472) Turck Proximity Sensor Bl2-EG12F-AG6X-0.3M-RS

(T3-6) 1 NEW ALLEN BRADLEY 100-K-5DJ10 MINI CONTACTOR

(8058) Horton Asahi Seiki PC Board MZ1344.3-01 With Heat Sink

(Q2-3) 1 NEW SMC CDQ2B63-50DCM-A73HL COMPACT CYLINDER

(Q5-2) 1 STRUTHERS-DUNN B255XCXP RELAY

(O4-5) 1 New Parker 4512Chxxabaa53 Pneumatic Valve

(Q5-2) 1 NEW ALLEN BRADLEY 700DC-M400 MINIATURE RELAY

(RR15-2) 1 NEW GLOBE MOTORS 75A1640 3600RPM AC MOTOR

Wachendorff Encoder WDG58B-500-ABN-G24-1H 10-30VDC

(I8-1) 1 New Baumer Electric Iffk 30P1101/S13L Inductive Proximity Switch

(R2-7) 1 ALLEN BRADLEY 100-A75N*3 CONTACTOR

(V54-2) 1 NEW BOSCH 0 820 022 952 SOLENOID OPERATED VALVE

(8564) Control Concepts Islatrol Suppressor IE-103 120VAC 3A

(0012) Allen Bradley Inductive Proximity Sensor 871Tm-Bh212-A2

(D3) BEHA UNITEST WIRE SORTER

(Q1-1) 1 NEW ALLEN BRADLEY 871C-P15R30 PROXIMITY SWITCH

(R2-4) 1 ASHE CONTROLS 8005 CIRCUIT CARD

(0332) Asco Solenoid Valve 8222A70 1/4"

(Y1) 1 Nib Advance Ballast Rel2S110 Ballast

(J1-3) 1 NEW JOHNSON CONTROLS C-9506-1 AIR SWITCHING CUMULATOR

592-B0V169 SERIES B OVERLOAD RELAY

Trane Solenoid Valve Kit VAL02843 Parker MZP20C1704BAH

(N1-2-3) 1 NIB NORGREN 0801-120-60 SOLENOID VALVE KIT

(D2) 1 New Bosch 0 820 018 991 Dr1/4 El.R.Re.3/2 Nf Valve

(Q5-2) 1 ANALOG DEVICES 5B31-03 ISOLATED V INPUT

(Rr15-3) New Norgren P71Ea06 Air Control Valve

(N1-2-2) 1 ALLEN BRADLEY 700-PT400A1 RELAY

(5504) Midstates Temperature Control 0-1000 F 8000423A Cn-100-M

(N2-2) 1 SQUARE D FAL34015 CIRCUIT BREAKER

DWYER 1950-0-2F EXPLOSION PROOF PRESSURE SWITCH

ASCO 302011 REBUILD KIT

SIEMENS 6ES5-430-8MC11 MODULE

DEUTSCH RELAYS E410-1426 RELAY- NO BOX

OMRON H3CA-A TIME DELAY RELAY

(RR26) CUTLER HAMMER 12100AQD07 CABLE ASSEMBLY

PARKER 06F22C2140A3F VALVE

NEW COMPACT AIR WSK3 LIMIT SENSOR

(T3-6) 1 NEW CUTLER HAMMER C320-KGT13 AUXILIARY CONTACT

PARKER 0853511045 GLAND KIT

ALLEN-BRADLEY Z-31950 CONTACT KIT

NEW OMRON H3BA TIMER WItH BASE

HONEYWELL H600A1014 HUMIDITY CONTROL

PARKER 0853511045 GE GLAND KIT 4 1/2''

(9916) Parker Valve 04F35001116ACF4C01 1/4" 5/160 Volts 24/60

(8865) Allen Bradley 1771-OGC Output Repaired TESTED

(6726) Johnstone Filter Element 36IT538E06

(Q10-3) 1 New Smc Vz2450 Solenoid Valve

(7927) Skanamatic Amplifier Circuit (Relay) 5 VDC T-310D

(5524) Potter & Brumfield Relay P30P42A12P1 208 / 240 VAC 30A

(Q2-2) New Allen Bradley 871Tm-D5Np18-Hx Proximity Switch

(Q3-3) 1 MACBETH RD-921 THE ANSWER

(H3) 1 ALLEN BRADLEY PHOTOSWITCH 42GRU-9203H PHOTOELECTRIC SENSOR

(H3-5) 1 EAGLE SIGNAL HD42A623 ELECTRIC RESET TIMER

(RR13-4) 1 TELEMECANIQUE LC1-D258 32A CONTACTOR

(8364) Reliance Reactor 69089-29-A

(L9) 1 CINCINNATI MILACRON 3-531-2139-A CIRCUIT BOARD

(RR3-3) 1 ALLEN BRADLEY 700-PLL11A1 MECHANICAL LATCH UNIT

(8252) Allen Bradley Starter 140-MN-1000 6.3-10 Amp + Auxiliary Contact

(V45-2)1 NEW BERNSTEIN KIB-M08PS/1.5-KL2 650-2901-003 INDUCTIVE PROXIMITY SWITCH

SMC BULKHEAD UNION FITTING KQE11-00

(L27-1) AGUT RILO-2 RELAY AND CONTACTOR ASSEMBLY

(8959) Cutler Hammer Contactor Size 2 AN16GNO 45A

(RR6-1) 1 NUMATICS 152SA435K SOLENOID VALVE

(H3-1) 1 HONEYWELL T775C10093 TEMP CONTROLLER

(V12) PENN CONTROLS V46AB-1 REGULATOR

(Q9-3)1 CTI ELECTRONICS CORP. M80P9-P9731 INDUCTIVE JOYSTICK CURSOR CONTROL

Allen Bradley Inductive Prox Sensor 871Z-BW5N18-R3

(E5) New Eaton 109100-304 Photoelectric Cable

(B1) 1 NEW SIEMENS 6ES5 430-8MD11 INPUT MODULE

(L15) 1 BOSCH 820022502 SOLENOID VALVE

(H14) 1 ENCODER PRODUCTS ACCU-CODER 711-S ENCODER

ALLEN BRADLEY 140M-C2T, MOTOR PROTECTER,

(I3) 1 GENERAL ELECTRIC SLR1HGK2V LIGHT TOWER STACK LIGHT

Lot of 2 Allen Bradley Relay 700-NPTA1 Pneumatic Timer

LOT OF 7 PSG ACCUSTAT SENSORS 45 DEGREES 7.2C

(X7-4) 1 NIB BOX OF 8 GENERAL ELECTRIC 6701912G1 FINGERS

(RR22-7) GENERAL ELECTRIC IC609TCU100A TIMER COUNTER SET POINT UNIT

LOT OF 2 MITSUBISHI K-A ADAPTER A6KA-TX10

(5349) Lot of 3 Star Linear Bearings Ball Bushing KB3760N

Photoswitch Photoelectric Switch 47CN4 1004

CRYDOM A4840 CONTACT RELAY

(X14-3) 1 VISOLUX GLV18-6-MK-1760 PROXIMITY SENSOR

ACME ELECTRIC PL-79900 THERMAL SWITCH

(I9) Allen-Bradley 193-Bsa90 Bimetallic Overload Relay

(RR22-8) FESTO MFH-3-1/8-S SOLENOID VALVE