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聯係人:劉錦玲 銷售經理
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下位機結構及組成
在本工程中所選用的12臺cfw主要是來完畢材料流量操控,其間心為cfc-200外表,它集調度與演算為一體的多功用計量操控器,其間 cpu為摩托羅拉68k係列,它集大和衡器的外表規劃技術,具有滿足的抗幹擾功用、多樣化接口、自確診功用、自整定pi調度功用等專長,並配以上海大和c3級電阻應變式荷重傳感器(loadcell)、安川電機的電流矢量型變頻器616g5和德國sew高功用變頻電機,組成一個無缺的機電一體化產品,保證了計量和操控的準確性,其體係精度抵達±0.2%。
下位機選用三菱melsec-a plc共2臺組成雙機冗餘結構,它具有先進、高速、可靠、大容量的特徵,其間plc1為主控,plc2為後備冗餘,當發作缺陷時,便可實施主備plc間的無擾切換,也可作為將來工程擴大用。因為12臺cfw散布較松懈,故選擇cc-link總線與plc相連。下位hmi為got940 lcd觸摸屏,以保證工藝數據正確和及時在上位pc監控站和觸摸屏上得到兩層響應和閃現,即便上位發作缺陷或失效,也不影響整個流程操控。觸摸屏的監控畫面雖沒上位hmi豐盛,但也根本掩蓋整個體係的監控和操作。
cc-link概略
cc-link是三菱電機公司以高功用、低本錢、多廠商支撐為方針於1996年推出的第二代打開式現場總線,是 control & communication link(操控與通訊鏈路)的簡稱,2000年11月,cc-link協會建立,專門擔任 cc-link在的廣泛和打開。
打開式現場總線cc-link具有功用超卓、運用廣泛、運用簡略、節約本錢等超卓的優勢。cc-link選用雙絞線為聯接介質的主從結構,較多支撐64個從站,選用播送論詢方法,較高可抵達10mbps速度。plc或計算機作為cc-link主站,配以aj65sbt-rpt中繼器較遠距離可達13.2km。網絡總線較大的循環數據容量為2048個點,512個字;較大瞬時傳送數據量為960字節。cc-link具有預定站功用、主動改寫功用、即插即用功用和主站熱備、子站脫離、站上線回復、監控查驗等完備的ras機能。cc-link在運用上,硬件開關設置、接線(3芯屏蔽線)和體係組態(參數設定即可)都十分便當和簡略。
現在cc-link支撐多達360種設備,如:長途i/o、傳感器、稱重操控器、調度器、電磁閥、變頻器、觸摸屏等等。並得到220多家廠商支撐,如:松下電工、大和衡器、橫河、西門子、digital、nec等等,cc-link也是現在僅有能與歐美現場總線規範抗衡的亞洲產品。
上海大和的定量給料機(cfw)是作為長途設備從站方法聯接cc-link現場總線的。
組態及編程
plc編程以三菱gx developer7.0為東西平臺, 選用符號化的梯形圖編寫,並充分考慮體係資源,多用宏運用,削減掃描時間,前進實時操控性。melsec-a plc為cc-link主站,由主站模塊a1sj61bt11操控從站(cfc-200操控器)的作業和數據改寫,在網絡組態時,可將初始化程序通過plc來完畢網絡設備參數的設定,寫入主站的eeprom中,在作業程序中,主從站之間的數據交換是主動鏈接更新的,主 cpu只需用from/to指令即可從緩衝存儲器中存取從設備信息。
上下位機的通訊選用modbus通訊協議(rs485方法),網絡結構是主從結構,通訊介質為雙絞線,它是modicon公司前期所引證打開,是一種經典打開的串行通訊協議,在工業操控範疇運用十分廣泛,是事實上的工業網絡規範。它支撐21種功用代碼,並可與工廠中其它許多廠商的不同產品進行通訊。本體係中選用的modbus協議是以rtu(binary) 格式封裝,選用crc差錯校驗,能夠較高的通訊功率傳送信息。它的衍生協議 modbus/tcp可運用於ethernet設備間的通訊,契合當今網絡打開趨勢。
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